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Diagnostic Test

  1. 1) DTC IS ACTIVE 
    NOTE: Inspect the vehicle for aftermarket accessories that may exceed the Generator system output.
    NOTE: Inspect the Generator harness connector and the Generator eyelet for corrosion or damage before continuing.
    NOTE: Inspect the condition and tension of the Generator belt before continuing.
    NOTE: Inspect the battery before continuing.

    Ignition on, engine not running.

    With a scan tool, select View DTCs. Record DTC and Freeze Frame information

    With a scan tool, clear DTCs.

    Start the engine and allow it to reach operating temperature.

    With the scan tool, select View DTCs.

    Is the status Active for this DTC? 

    Yes 

    1. Go to  2).

    No 

    1. Refer to the *CHECKING FOR AN INTERMITTENT CONDITION Diagnostic Procedure.
  2. 2) EXCESSIVE RESISTANCE IN THE B(+) CIRCUIT 
    WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure to follow these instructions can result in personal injury or death.
    NOTE: Make sure all test equipment and cables are clear of any belts, pulleys, or other moving parts.

    Monitor the voltage between the generator B(+) output terminal and the battery positive (+) post.

    Start the engine.

    Is the voltage above 0.4 volts? 

    Yes 

    1. Repair the battery positive (+) circuit between the generator and battery for high resistance.
    2. Perform PCM VERIFICATION TEST .

    No 

    1. Go to  3).
  3. 3) EXCESSIVE RESISTANCE BETWEEN THE GENERATOR CASE AND GROUND 
    WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure to follow these instructions can result in personal injury or death.
    NOTE: Make sure all test equipment and cables are clear of any belts, pulleys, or other moving parts.

    Monitor the voltage between the generator case and battery ground (-) post.

    Start the engine and allow it to reach operating temperature.

    Is the voltage above 0.1 volts? 

    Yes 

    1. Repair the excessive resistance in the Generator case ground.
    2. Perform PCM VERIFICATION TEST .

    No 

    1. Go to  4).
  4. 4) (A804) GEN SENSE CIRCUIT SHORTED TO VOLTAGE 
    Fig 1: Measuring Voltage Of The (A804) Gen Sense Circuit In The Generator Harness Connector
    GC0053967Courtesy of CHRYSLER LLC

    Turn the ignition off.

    Disconnect the Generator harness connector.

    Disconnect the Powertrain Control Module (PCM) harness connector.

    Turn the ignition on.

    Measure the voltage of the (A804) Gen Sense circuit.

    Is there any voltage present? 

    Yes 

    1. Repair the (A804) Gen Sense circuit for a short to voltage.
    2. Perform PCM VERIFICATION TEST .

    No 

    1. Go to  5).
  5. 5) (K20) GEN FIELD CONTROL CIRCUIT SHORTED TO VOLTAGE 
    Fig 2: Measuring Voltage Of (K20) Gen Field Control Circuit In Generator Harness Connector
    GC0053968Courtesy of CHRYSLER LLC

    Turn the ignition off.

    Disconnect the Generator harness connector.

    Disconnect the Powertrain Control Module (PCM) harness connector.

    Turn the ignition on.

    Measure the voltage of the (K20) Gen Field Control circuit.

    Is there any voltage present? 

    Yes 

    1. Repair the (K20) Gen Field Control circuit for a short to voltage.
    2. Perform PCM VERIFICATION TEST .

    No 

    1. Go to  6).
  6. 6) GENERATOR 
    WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure to follow these instructions can result in personal injury or death.

    Turn the ignition off.

    Connect the Generator harness connector.

    Connect the Powertrain Control Module (PCM) harness connector.

    NOTE: Make sure all test equipment and cables are clear of any belts, pulleys, or other moving parts.

    Measure the voltage between the Generator Eyelet terminal and the (A804) Gen Sense circuit in the Generator harness connector.

    Start the engine and allow it to reach operating temperature.

    Is the voltage above 0.1 volts? 

    Yes 

    1. Replace the Generator in accordance with the Service Information.
    2. Perform PCM VERIFICATION TEST .

    No 

    1. Go to  7).
  7. 7) POWERTRAIN CONTROL MODULE (PCM) 

    Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Generator and the Powertrain Control Module (PCM).

    Look for any chafed, pierced, pinched, or partially broken wires.

    Look for broken, bent, pushed out or corroded terminals.

    Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.

    Look for the data to change or for the DTC to reset during the wiggle test.

    Refer to any Technical Service Bulletins that may apply.

    Were any problems found? 

    Yes 

    1. Repair as necessary.
    2. Perform PCM VERIFICATION TEST .

    No 

    1. Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information.
    2. Perform PCM VERIFICATION TEST .
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