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Pan-Engine Oil: Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Oil Pan Mounting Bolt Sequence
GC0011822Courtesy of DAIMLERCHRYSLER CORP.
  1. Clean the oil pan gasket mating surface of the bedplate and oil pan.
  2. Inspect integrated oil pan gasket, and replace as necessary.
  3. Position the integrated oil pan gasket/windage tray assembly.
  4. Install the oil pickup tube
  5. If removed, install stud at position No. 9.
  6. Install the mounting bolt and nuts. Tighten nuts to 28 N.m (20 ft. lbs.).
  7. Position the oil pan and install the mounting bolts. Tighten the mounting bolts to 15 N.m (11 ft. lbs.) in the sequence shown.
    Fig 2: Structural Cover
    GC0027236Courtesy of DAIMLERCHRYSLER CORP.
  8. Install structural dust cover.
    Fig 3: Engine Support Tool
    GC0027237Courtesy of DAIMLERCHRYSLER CORP.
  9. Lower the engine into mounts using Special Tool 8534 (1).
  10. Remove Special Tool 8534.
    Fig 4: Engine Mount Bolt
    GC0027238Courtesy of DAIMLERCHRYSLER CORP.
  11. Install both the left and right side engine mount through bolts (3). Tighten the nuts to 68 N.m (50 ft. lbs.).
    Fig 5: Intake Manifold Tightening Sequence
    GC0027239Courtesy of DAIMLERCHRYSLER CORP.
  12. Install the intake manifold (Refer to INTAKE MANIFOLD - INSTALLATION) .
  13. Fill engine oil.
  14. Reconnect the negative battery cable.
  15. Start engine and check for leaks.
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