LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2005 >> Wrangler X, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 5 (Engine Controls - Removal, Overhaul & Installation) >> Fuel Systems >> Fuel Level Sensor >> Installation

Fuel Level Sensor: Installation

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2002 Dodge Grand Caravan, 2002 Dodge Caravan, 2002 Chrysler Voyager, 2002 Chrysler Town & Country, and 2001 Dodge Grand Caravan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install wires for fuel level sensor in bottom of fuel pump module. Place wires in groove on back side of fuel level sensor.
  2. While feeding wires into guide grooves, slide fuel level sensor onto fuel pump module until fuel level sensor snaps into place. Ensure tab on fuel level sensor is fully engaged.
  3. Install each wire up through electrical connector for fuel pump and fuel level sensor. Pull each wire backward until electrical terminal on the wire locks in place. Ensure wires are installed in original location.
  4. Install Blue locking wedge inside electrical connector for fuel pump and fuel level sensor. See Fig 2. Install electrical connector for fuel pump and fuel level sensor on electrical connector on bottom side of electrical connector mounted on top of fuel pump module. To complete installation, reverse removal procedure. Turn ignition on and check for fuel leaks.
Fig 1: Locating Fuel Level Sensor, Fuel Pressure Regulator & Fuel Pump Inlet Strainer On Fuel Pump Module
G96C01699Courtesy of DAIMLERCHRYSLER CORPORATION
Fig 2: Locating Blue Locking Wedge
G96D29408Courtesy of DAIMLERCHRYSLER CORPORATION