Passenger Airbag: Description

Fig 1: Passenger Airbag Door

Courtesy of DAIMLERCHRYSLER CORP.

The rearward facing surface of the injection molded, thermoplastic passenger airbag door is the most visible part of the passenger airbag. See Fig 1. The passenger airbag door is located above the glove box opening on the instrument panel in front of the front seat passenger seating position.

The integral upper mounting flange of the airbag door is secured with five screws and the lower mounting flange with six screws to the instrument panel structural support. The passenger airbag door includes an integral air conditioning panel outlet housing and an integral side window demister outlet. An integral stamped metal bracket that reinforces the upper airbag door mounting flange is secured to the back of the door unit with heat stakes. The upper airbag door fasteners and mounting flange are concealed beneath the instrument panel top cover, while the lower fasteners and mounting flange are concealed beneath a bezel on the instrument panel above the glove box opening.

Fig 2: Passenger Airbag Unit

Courtesy of DAIMLERCHRYSLER CORP.

Located behind the passenger airbag door within the instrument panel is the passenger airbag unit. See Fig 2. The passenger airbag unit is secured by two screws on each side to two stamped metal mounting brackets that are fastened with screws to the instrument panel structural support.

The passenger airbag unit used in this model is a multistage unit that complies with revised federal airbag standards to deploy with less force than those used in some prior models. The passenger airbag unit consists of a molded, glass-filled nylon plastic housing, a molded plastic inner airbag cushion cover, the airbag cushion, the airbag inflator and a heat shield. The airbag housing contains the airbag inflator and the heat shield, while the inner cover contains the folded airbag cushion. The inner cover completely encloses the airbag cushion and is permanently retained to the housing. The airbag cushion is constructed of a coated nylon fabric.

The airbag inflator is a dual-initiator, pyrotechnic-type unit that is secured to and sealed within the airbag housing. The passenger airbag is connected to the vehicle electrical system through two dedicated take outs of the instrument panel wire harness with connector insulators that connect directly to the two inflator initiators. The connector insulators are uniquely keyed and color-coded to ensure they can only be connected to the correct initiator.

The passenger airbag cannot be repaired, and must be replaced if deployed, faulty, or in any way damaged. If the passenger airbag is deployed, the passenger airbag door and both passenger airbag mounting brackets must also be replaced. The passenger airbag door and the passenger airbag mounting brackets are available for individual service replacement.