LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2004 >> Wrangler Sport, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul - 42RLE Automatic Transmission >> Input Clutch Assembly >> Disassembly

Input Clutch Assembly: Disassembly

  1. Mount input clutch assembly to Input Clutch Pressure Fixture (Tool 8391).
  2. Tap down reverse clutch reaction plate to release pressure from snap ring.
    Fig 1: Tapping Reaction Plate
    G01707772Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove reverse clutch snap ring.
    Fig 2: Removing Reverse Clutch Snap Ring
    G01707773Courtesy of DAIMLERCHRYSLER CORP.
  4. Pry up and remove reverse clutch reaction plate.
    Fig 3: Prying Reverse Clutch Reaction Plate
    G01707774Courtesy of DAIMLERCHRYSLER CORP.
    Fig 4: Removing Reverse Clutch Reaction Plate
    G01707775Courtesy of DAIMLERCHRYSLER CORP.
  5. CAUTION: TAG AND IDENTIFY CLUTCH PACKS TO ASSURE ORIGINAL PLACEMENT
    NOTE: Tag reverse clutch pack for reassembly identification.
    Fig 5: Removing Reverse Clutch Pack
    G01707776Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove the reverse clutch pack (two fibers/one steel).
  7. Remove the OD/Reverse reaction plate snap ring.
    Fig 6: Removing Reverse Pressure Plate Snap Ring
    G01707777Courtesy of DAIMLERCHRYSLER CORP.
  8. Remove OD/Reverse pressure plate.
    Fig 7: Removing O/D Reverse Reaction Plate
    G01707778Courtesy of DAIMLERCHRYSLER CORP.
  9. Remove OD/Reverse reaction plate wave snap ring.
    Fig 8: Removing Waved Snap Ring
    G01707779Courtesy of DAIMLERCHRYSLER CORP.
  10. NOTE: Tag overdrive clutch pack for reassembly identification.
    Fig 9: Removing OD Clutch Pack
    G01707780Courtesy of DAIMLERCHRYSLER CORP.
    Fig 10: Removing Overdrive Clutch Pack
    G01707781Courtesy of DAIMLERCHRYSLER CORP.
  11. Remove OD shaft/hub and OD clutch pack.
  12. Remove and inspect #3 & #4 thrust washers.
    Fig 11: Removing No. 3 & No. 4 Thrust Washers
    G01707782Courtesy of DAIMLERCHRYSLER CORP.
  13. Remove the underdrive shaft assembly.
    Fig 12: Removing Underdrive Shaft Assembly
    G01707783Courtesy of DAIMLERCHRYSLER CORP.
  14. Remove the #2 needle bearing (Fig. 168).
    Fig 13: Removing No. 2 Needle Bearing
    G01707784Courtesy of DAIMLERCHRYSLER CORP.
  15. CAUTION: DO NOT REUSE TAPERED SNAP RING
    Fig 14: Removing Tapered Snap Ring
    G01707785Courtesy of DAIMLERCHRYSLER CORP.
  16. Remove the OD/UD reaction plate tapered snap ring.
  17. NOTE: The OD/UD clutch reaction plate has a step on both sides. The OD/UD clutches reaction plate goes tapered step side up.
    Fig 15: Removing OD/UD Reaction Plate
    G01707786Courtesy of DAIMLERCHRYSLER CORP.
  18. Remove the OD/UD reaction plate.
  19. Remove the first UD clutch disc.
    Fig 16: Removing Last UD Clutch Disc
    G01707787Courtesy of DAIMLERCHRYSLER CORP.
  20. Remove the UD clutch flat snap ring.
    Fig 17: Removing UD Clutch Flat Snap Ring
    G01707788Courtesy of DAIMLERCHRYSLER CORP.
  21. CAUTION: TAG AND IDENTIFY CLUTCH PACKS TO ASSURE ORIGINAL REPLACEMENT
    NOTE: Tag underdrive clutch pack for reassembly identification.
    Fig 18: Removing Underdrive Clutch Pack
    G01707789Courtesy of DAIMLERCHRYSLER CORP.
  22. Remove the UD clutch pack.
  23. CAUTION: Compress return spring just enough to remove or install snap ring.
    Fig 19: Removing UD Spring Retainer Snap Ring
    G01707790Courtesy of DAIMLERCHRYSLER CORP.
  24. Using Tool 5059A and an arbor press, compress UD clutch piston enough to remove snap ring (Fig. 174), (Fig. 175).
  25. Remove spring retainer.
    Fig 20: Removing Return Spring & Retainer
    G01707791Courtesy of DAIMLERCHRYSLER CORP.
  26. Remove UD clutch piston.
    Fig 21: Removing Underdrive Clutch Piston
    G01707792Courtesy of DAIMLERCHRYSLER CORP.
  27. Remove input hub tapered snap ring.
    Fig 22: Removing Input Hub Tapered Snap Ring
    G01707793Courtesy of DAIMLERCHRYSLER CORP.
  28. Tap on input hub with soft faced hammer and separate input hub from OD/Reverse piston and clutch retainer.
    Fig 23: Tapping Input Hub
    G01707794Courtesy of DAIMLERCHRYSLER CORP.
    Fig 24: Identifying Removed Input Hub
    G01707795Courtesy of DAIMLERCHRYSLER CORP.
  29. Separate clutch retainer from OD/Reverse piston.
    Fig 25: Pulling Retainer From Piston
    G01707796Courtesy of DAIMLERCHRYSLER CORP.
  30. Using Tool 6057 and an arbor press, compress return OD/Reverse piston return spring just enough to remove snap ring.
    Fig 26: Removing Snap Ring
    G01707797Courtesy of DAIMLERCHRYSLER CORP.
    Fig 27: Removing Return Spring & Snap Ring
    G01707798Courtesy of DAIMLERCHRYSLER CORP.
  31. Remove input shaft to input clutch hub snap ring.
    Fig 28: Removing Input Shaft Snap Ring
    G01707799Courtesy of DAIMLERCHRYSLER CORP.
  32. Using a suitably sized socket and an arbor press, remove input shaft from input shaft hub.
    Fig 29: Removing Input Shaft
    G01707800Courtesy of DAIMLERCHRYSLER CORP.