Intake Manifold: Installation
- Install intake manifold gaskets.
- Install intake manifold.
- Install intake manifold retaining bolts and tighten in sequence shown in (Fig 1) to 12 N.m (105 in. lbs.).
Courtesy of DAIMLERCHRYSLER CORP.
- Install left and right radio suppressor straps.
- Install throttle body assembly.
- Install throttle cable bracket.
- Connect throttle cable and speed control cable to throttle body.
- Install fuel rail (Refer to FUEL RAIL
).
- Install ignition coil towers (Refer to IGNITION COIL
).
- Install coolant temperature sensor (Refer to ENGINE COOLANT TEMP SENSOR
).
- Connect electrical connectors for the following components:
- Manifold Absolute Pressure (MAP) Sensor
- Intake Air Temperature (IAT) Sensor
- Throttle Position (TPS) Sensor
- Coolant Temperature Sensor (CTS)
- Idle Air Control (IAC) Motor
- Ignition coil towers
- Fuel injectors
- Install top oil dipstick tube retaining bolt and ground strap.
- Install right side engine lifting stud.
- Install generator including electrical connections (Refer to GENERATORS & REGULATORS
).
- Connect Vapor purge hose, Brake booster hose, Speed control servo hose, Positive crankcase ventilation (PCV) hose.
- Install air conditioning compressor including electrical connections.
- Fill cooling system (Refer to STANDARD PROCEDURE
).
- Install accessory drive belt (Refer to ACCESSORY DRIVE
).
- Install cowl to hood seal (Refer to COWL WEATHERSTRIP
).
- Install air cleaner housing and throttle body resonator. Tighten resonator bolts 4.5 N.m (40 in. lbs.).
- Connect negative cable to battery.