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Valve Body: Assembly

Clean and inspect all valve body components for damage or wear.

CAUTION: Do not force valves or plugs into place during reassembly. If the valve body bores, valves, and plugs are free of distortion or burrs, the valve body components should all slide into place easily. In addition, do not overtighten the transfer plate and valve body screws during reassembly. Overtightening can distort the valve body resulting in valve sticking, cross leakage and unsatisfactory operation. Tighten valve body screws to recommended torque only.
  1. Lubricate valve body bores, valves and plugs with Mopar® ATF Plus 4, Type 9602, transmission fluid.
  2. Install regulator valve line pressure plug, pressure plug sleeve, regulator valve throttle pressure plug, and spring into valve body. See Figure. Verify valve components slide freely.
  3. Install regulator valve end plate on valve body. See Figure.
  4. Install kickdown limit valve and spring in kickdown limit valve body. See Figure. Verify valve components slide freely.
  5. Compress spring into kickdown limit valve body.
  6. Install retainer in grooves at end of kickdown limit valve body. See Figure.
  7. Install throttle pressure plug in kickdown limit valve body. See Figure.
  8. Install 1-2 shift valve and spring into valve body. See Figure.
  9. Install 2-3 shift valve and spring into valve body. See Figure.
  10. Install 1-2 shift control valve and spring into valve body. See Figure.
  11. Verify valve components slide freely.
  12. Place kickdown limit valve body and end plate in position on valve body and compress springs. See Figure.
  13. Install screws to attach kickdown limit valve body to valve body. See Figure.
  14. Install shuttle valve throttle plug, primary spring and shuttle valve into valve body. See Figure. Verify valve components slide freely.
  15. Install 1-2 and 2-3 shift valve governor plugs into valve body. See Figure. Verify valve components slide freely.
  16. Place governor plug end plate in position on valve body and compress spring.
  17. Install screws to attach governor plug end plate to valve body. See Figure.
  18. Assemble shuttle valve spring and guides. See Figure. Place spring and guides in position on shuttle valve stem.
  19. Compress spring and install E-clip in groove on shuttle valve stem.
    Fig 1: Compressing Shuttle Valve E-Clip & Secondary Spring
    G01297451Courtesy of DAIMLERCHRYSLER CORP.
  20. Place shuttle valve end plate in position on valve body.
    Fig 2: Installing Shuttle Valve End Plate
    G01297452Courtesy of DAIMLERCHRYSLER CORP.
  21. Install screws to attach shuttle valve end plate to valve body. See Fig 2.
  22. Install rear clutch servo and rear servo check balls in proper cavities in transfer plate.
    Fig 3: Installing Rear Servo & Rear Clutch Check Balls
    G01297453Courtesy of DAIMLERCHRYSLER CORP.
  23. Insert filter into opening in separator plate.
    Fig 4: Installing Transfer & Separator Plates
    G01297454Courtesy of DAIMLERCHRYSLER CORP.
  24. Place separator plate in position on transfer plate and install screws to attach separator plate to transfer plate. See Fig 4.
  25. Place one 11/32 in. check ball and six 1/4 in. check balls in the proper cavities in the valve body.
    Fig 5: Identifying Correct Position Of Valve Body Check Balls
    G01297455Courtesy of DAIMLERCHRYSLER CORP.
  26. Place transfer plate in position on valve body.
    Fig 6: Installing Valve Body Transfer Plate Screws
    G01297456Courtesy of DAIMLERCHRYSLER CORP.
  27. Install screws to attach transfer plate to valve body. See Fig 6.
  28. Turn valve body over to expose the separator plate.
  29. Insert converter clutch valve and spring into converter clutch valve module. Verify valve components slide freely.
    Fig 7: Installing Converter Clutch Valve Module
    G01297457Courtesy of DAIMLERCHRYSLER CORP.
  30. Insert spring and fail-safe valve into converter clutch valve module. See Fig 7. Verify valve components slide freely.
  31. Place cover plate in position on converter clutch valve module. See Fig 7.
  32. Install screws to attach cover to converter clutch valve module. See Fig 7.
  33. Insert connecting tube into converter clutch valve module. See Fig 7.
  34. Insert connecting tube into valve body opening.
    Fig 8: Installing Clutch Module & Connecting Tube
    G01297458Courtesy of DAIMLERCHRYSLER CORP.
  35. Place converter clutch valve module in position on separator plate. Install screws to attach converter clutch module to valve body. See Fig 8.
  36. If necessary, install a new O-ring on converter clutch solenoid.
    Fig 9: Installing Converter Clutch Solenoid
    G01297459Courtesy of DAIMLERCHRYSLER CORP.
  37. Insert converter clutch solenoid into transfer plate. See Fig 9.
  38. Install screw to attach solenoid to transfer plate. See Fig 9.
  39. If necessary, insert park rod end into manual lever and install E-clip.
    Fig 10: Installing Park Rod
    G01297460Courtesy of DAIMLERCHRYSLER CORP.
  40. Insert detent spring and ball into opening in valve body and install Retainer Tool 6583.
    Fig 11: Securing Detent Ball & Spring With Retainer Tool
    G01297461Courtesy of DAIMLERCHRYSLER CORP.
  41. Install manual valve into valve body.
    Fig 12: Installing Manual Valve
    G01297462Courtesy of DAIMLERCHRYSLER CORP.
  42. Insert throttle lever through transfer plate side of valve body and upward.
    Fig 13: Installing Manual & Throttle Levers
    G01297463Courtesy of DAIMLERCHRYSLER CORP.
  43. Insert throttle lever into groove in manual valve.
    Fig 14: Checking Manual Valve & Throttle Lever Alignment
    G01297464Courtesy of DAIMLERCHRYSLER CORP.
  44. Install seal, washer, and E-clip to retain manual shaft to valve body. See Fig 13.
  45. Install switch valve and spring, pressure regulator valve and spring, kickdown valve and spring, and throttle valve into valve body.
    Fig 15: Installing Adjusting Screw Bracket, Springs, & Valves
    G01297465Courtesy of DAIMLERCHRYSLER CORP.
  46. Place adjusting screw bracket and line pressure adjusting screw in position on valve body and compress springs. See Figure.
  47. Install screws to attach adjuster brackets to valve body.
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