Battery Test
NOTE:
Perform PRELIMINARY CHECKS under TROUBLE SHOOTING before proceeding. If battery shows signs of freezing or leakage, battery posts are loose or battery has low electrolyte level, DO NOT
test.
- If battery has a built-in hydrometer, go to step 2). Turn ignition and all accessories off. Ensure battery voltage is 12.3 volts or more. If voltage is less than 12.3 volts, charge battery and go to step 3).
- If battery hydrometer is Green, go to step 3). If battery hydrometer is Yellow or a bright color, replace battery and perform the CHARGING VERIFICATION (CH-VER) test. If battery hydrometer is dark in color, charge battery and go to next step.
- Ensure battery cables, terminals and posts are clean and tight. Perform a battery load test by applying a 300-amp load for 15 seconds. Wait 15 seconds to allow battery to stabilize. Apply a load equal to 50 percent of battery cold cranking rating for 15 seconds and record minimum voltage reading.
- See MINIMUM BATTERY VOLTAGE table. If battery is below voltage, replace battery and perform CHARGING VERIFICATION (CH-VER) test. If voltage reading is okay, go to next step.MINIMUM BATTERY VOLTAGE
Battery Temperature Minimum Volts 70°F (21°C) Or More 9.6 60°F (16°C) 9.5 50°F (10°C) 9.4 40°F (4°C) 9.3 30°F (-1°C) 9.1 20°F (-7°C) 8.9 10°F (-12°C) 8.7 0°F (-18°C) 8.5 - Reconnect battery cables. Inspect alternator belt tension and condition. Replace belt as necessary. Start engine. Set engine speed to 2000 RPM for 30 seconds. Turn ignition off. Connect DRB-II. Turn ignition on with engine off. Read faults.
- If DRB-II displays BATTERY TEMP SENSOR OUT OF LIMIT, replace SBEC-II and perform CHARGING VERIFICATION (CH-VER) test. If DRB-II displays other messages, go to appropriate test. If DRB-II does not display any faults, neither fault messages nor faults are intermittent. Go to TEST CH-5, CHECKING FOR INTERMITTENTS .