DANA/SPICER Power-LOK: Overhaul: Reassembly
NOTE:
During assembly, keep all parts clean, and lubricate with limited slip gear lubricant just prior to installation.
- Assemble clutch plates and discs to side gear rings, making sure they are assembled in exact order and direction of removal. Place assembled side gear ring and clutch pack into ring gear half of differential case. Install differential side gear, spider shaft, pinion gears and thrust washers.
- Install second spider shaft with its pinion gears and thrust washers. Install remaining side gear, side gear ring, clutch plates and clutch discs, making sure they are assembled in exact order and direction of removal.
- Position remaining case half over assembled parts, being sure to align reference marks made at time of disassembly. Loosely install differential case bolts. Using splined end of axle shaft, align splines of side gears and side gear rings on each side. Tighten differential case bolts alternately and evenly and remove axle shaft.
- Check alignment of spider shafts. They should be tight in "V" of their ramps or within 0.005" of tight. If clearance does exist, it should be equal at all four ramps.