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Home >> Jaguar >> 2019 >> I-Pace S >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery Electrical Module -- I-Pace/X590 >> Battery Electrical Module >> Removal And Installation >> Printed Circuit Board (G2260679) >> Installation

Printed Circuit Board (G2260679): Installation

  1. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Make sure the Printed Circuit Board (PCB) is handled carefully by the outer edges only.
    G13923556Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the printed circuit board.

      General Equipment: Electrostatic discharge gloves 

    • Install 6 the new 5 X 16 screws.

    Renew Part: Battery Electrical Module (BEM) Pre-Charge Board bolt(s) - M5 X 16  Quantity: 6  .

    Torque  : 5.7Nm 

  2. CAUTION: Electrostatic discharge gloves must be worn.
    G13923557Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 electrical connectors.

    General Equipment: Electrostatic discharge gloves 

  3. CAUTION: Electrostatic discharge gloves must be worn.
    G13923558Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the Battery Energy Module (BEM) harness support bracket.

      General Equipment: Electrostatic discharge gloves 

    • Install 4 new 5 X 16 screws.

    Renew Part: Battery Electrical Module (BEM) harness support bracket bolt(s) - 5 X 16  Quantity: 4  .

    Torque  : 5Nm 

  4. CAUTION: Electrostatic discharge gloves must be worn.
    G13923559Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the HV wiring harness on to the harness support bracket.

      General Equipment: Electrostatic discharge gloves 

    • Install the low voltage wiring harness on to the harness support bracket.
  5. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Take care not to damage the High Voltage (HV) electrical connector wiring harness.
    G13923560Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the Battery Energy Module (BEM) cover.

      General Equipment: Electrostatic discharge gloves 

    • Install the High Voltage (HV) connector wiring harness to the BEM base.
  6. CAUTION: Make sure that both the Battery Energy Module (BEM) lid and BEM base are held as the BEM is turned over.

    Carefully turn the BEM over.

  7. G13923561Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 9 new M6 X 28 BEM base bolts.

    Renew Part: Battery Electrical Module (BEM) Baseplate bolt(s) - M6 X 28  Quantity: 9  .

    Torque  : 8.5Nm 

  8. G13923562Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the wiring harness on to the BEM base.
    • Connect the electrical connector to the printed circuit board.
  9. CAUTION: Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923563Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 2 new M6 X 16 busbar to HV electrical connector bolts.

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

    Renew Part: Battery Electrical Module (BEM) High Voltage connector to busbar bolt(s) - M6 X 16 

    Quantity: 2  .

    Torque  : 9.5Nm 

  10. Install the BEM.

    Refer to: BATTERY ELECTRICAL MODULE .

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