Service Action: XF Assurance Program (K061)

Publication date: 2010-12-03
Reference number: K061

SERVICE ACTION: XF ASSURANCE PROGRAM

TECHNICAL SERVICE BULLETIN

Reference Number(s): K061, Date of Issue: December 3, 2010

JAGUAR:	2010 - 2011 XF (X250)
SECTION:	100
VIN:	R37598 - R85205
ISSUE:	2

NOTE: THIS SERVICE ACTION IS VALID FOR A LIMITED TIME ONLY AND WILL EXPIRE 30 NOVEMBER 2012

AFFECTED VEHICLE RANGE

XF (X250) VIN: R37598 - R85205

Model Year: 2010 - 2011

CONDITION SUMMARY

Situation: To ensure certain 2010 - 2011 model year XF vehicles are supplied to customers with the very latest software and parts to enhance the vehicle owner's experience, certain vehicles within the affected VIN range require a minor control module software updates and replacement parts installed.

The control module updates are:

Front door control modules/Rear glass comfort stop - update to prevent rear door glass 'bounce'
Car Configuration File - update to ensure global open feature is fully functional

The issues requiring new parts or repair are:

Driveshaft heatshield (Supercharged only) - install a new heatshield to prevent heat damage to center joint diaphragm
Cross joint at rear windshield - resealed to prevent water ingress into the luggage compartment

Action: Dealers are required to HOLD all affected vehicles in the VIN range above that are in their control and refrain from releasing the vehicles for new or used vehicle sale pending completion of the rework action detailed in this Technical Bulletin. Affected vehicles in the hands of owners should be repaired at the next available opportunity. At the time of customer appointment, ensure that all outstanding service campaigns for each individual vehicle are identified and allocate sufficient time and resources to complete all campaigns.

For vehicles in dealer inventory, this Service Action should be performed in conjunction with the vehicle Pre- Delivery Inspection (PDI). Vehicles in dealer inventory must be updated prior to customer handover.

PARTS

XR852227 ................ Heatshield - Supercharged only Qty: 1

Terostat 934 ............ Henkel Product sealant (or equivalent clear seam sealer)

SikaFlex 221 ............ Polyurethane sealant (or equivalent black sealant)

TOOLS

IDS with latest IDS-DVD and Calibration File; first available on IDS-DVD123_V7.08 Calibration File 56 Jaguar-approved Midtronics Vehicle Power Supply

Refer to Workshop Manual for any required special tools

WARRANTY

NOTE: Always check DDW to verify that the vehicle is affected by this Service Action prior to undertaking any repairs. Repair procedures are under constant review and therefore times and prices are subject to change; those quoted here must be taken as guidance only. Always refer to DDW to obtain the latest repair time.

Warranty claims should be submitted quoting Program Code 'K061' , Option Code 'X' , and the relevant SRO. The drive in/drive out SRO (10.10.10) may only be claimed if the vehicle is brought back into the workshop for this action alone to be undertaken.

This Service Action is valid for a limited time only and will expire on 30 November 2012. All Warranty claims prior to this date must be submitted for payment within 30 days of completion of the repair.

WARRANTY INFORMATION

			Issues to be Addressed
VIN Range	Driveshaft Heatshield*	Cross Joint reseal	Driver and passenger door modules	Car configuration file update
R37598 - R52999
R53000 - R59949
R59950 - R68400
R68401 - R74639
R74640 - R76175
R76176 - R77610
R77611 - R85205

SUPERCHARGED ONLY WARRANTY INFORMATION

Program Code	Option Code	Description	SRO	Time (hours)	Part number	Qty Price
K061	X	Heatshield renew Supercharged only	30.91.08	0.50	XR852227	1
K061	X	Rear screen to body leak inspect & repair	76.95.71	0.20	Other	$3.20
K061	X	Global Open Configuration	86.99.94	0.20	-	-
K061	X	Configure both door modules	86.94.08	0.50	-	-
K061	X	Drive in/Drive out	10.10.10	0.10	-	-

Normal Warranty policies and procedures apply

REPAIR PROCEDURE

REPLACE DRIVESHAFT HEATSHIELD - SUPERCHARGED ONLY

Refer to Workshop Manual section 100-02: Jacking and Lifting > Description and Operation > Lifting , and raise the vehicle.
Refer to Workshop Manual section 309-00C: Exhaust System - 5.0L NA V8-AJ133/5.0L SC V8-AJ133 > Removal and Installation > Front Muffler , and remove the front muffler.
Remove the heatshield: (Figure 1)
- Remove the four bolts.
Install the new heatshield (XR852227 ): (Figure 2)
- Install the two bolts only.
- Tighten bolts to 7Nm (5lbf ft).
Refer to Workshop Manual section 309-00C: Exhaust System - 5.0L NA V8-AJ133/5.0L SC V8-AJ133 > Removal and Installation > Front Muffler , and install the front muffler.
Refer to Workshop Manual section 100-02: Jacking and Lifting > Description and Operation > Lifting , and lower the vehicle.

RESEAL REAR WINDSHIELD

Open the luggage compartment lid.
Release the luggage compartment lid seal. (Figure 3)

CAUTION: Ensure the area to be sealed is clean and dry.
Apply Terostat 934 Henkel Product (or equivalent) suitable seam sealer to the right-hand (RH) joint. (Figure 4)
Repeat step 3 to the left-hand (LH) joint.
CAUTION: Ensure the area to be sealed is clean and dry.

NOTE: Seal over existing screen sealant under the rim of the screen, ensuring new sealant seals any holes where the panel step meets existing sealant.
Apply black Sikaflex 221 (or equivalent) suitable screen sealer to the RH joint. (Figure 5)
Repeat step 5 to the LH seam.
Install the luggage compartment lid seal.
Close the luggage compartment lid.

UPDATE THE CONTROL MODULE SOFTWARE

CAUTION: Ensure all ignition 'ON'/ignition 'OFF' requests are carried out; failure to perform these steps may cause damage to control modules in the vehicle.

CAUTION: A Jaguar-approved Midtronics Vehicle Power Supply must be connected to the vehicle battery during IDS diagnosis/module programming.

Connect the Jaguar-approved Midtronics Vehicle Power Supply to the vehicle battery.
Turn ignition 'ON' (engine not running).
NOTE: IDS must be loaded with IDS-DVD123_V7.08 or later and Calibration File 56 or later.
Connect the IDS to the vehicle and begin a new Symptom Driven Diagnostics (SDD) session.
Follow the on-screen prompts, allowing SDD to read the VIN and identify the vehicle.
From the Session Type selection screen, choose 'Service Functions'.
Select 'Body'.
Select 'Continue'.
Select the 'Car configuration management - Current vehicle car configuration modification' tool.
Locate the 'Global Open' feature and tick 'Enable'. (Figure 6)
Follow all on-screen instructions to complete this task.
Select the 'Close Session' option from the Session tab.
From the Session Type selection screen, choose 'Campaigns'.
Follow the on-screen prompts until the 'Recommendations' tab is visible.
CAUTION: Choose ONLY the control modules below from the SDD Campaigns list for updating. DO NOT select any module(s) not listed below which may be displayed as this will result in damage to the vehicle.
From the list of recommendations, select 'Run' for the following modules only :
- Configure existing module > Passenger's door module
- Configure existing module > Driver's door module
Follow all on-screen instructions to complete this task.
Exit the current session.
Disconnect the IDS and the Midtronics Vehicle Power Supply from the vehicle.
Refer to Workshop Manual, section 501-11: Glass, Frames, and Mechanisms > General Procedures > Door Window Motor Initialization , and initialize the front and rear door windows.
Verify Global Open and one-touch up functions.