LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2005 >> XK8 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> Engine >> Intake Manifold - In-Vehicle Procedures >> Removal

Intake Manifold - In-Vehicle Procedures: Removal

  1. Release the fuel system pressure. Refer to Fuel System - General Information .
  2. Remove the air cleaner outlet pipe. Refer to Intake Air Distribution and Filtering .
    3. NOTE: Left hand shown, right hand similar.
  3. Remove the engine cover retaining brackets.
    • Detach the knock sensor (KS) electrical connectors.
      GJ0002099Courtesy of JAGUAR CARS, INC.
  4. Detach the engine wiring harness.
    GJ0002216Courtesy of JAGUAR CARS, INC.
  5. Disconnect the hose.
    GJ0002089Courtesy of JAGUAR CARS, INC.
  6. Disconnect the pipe.
    GJ0002031Courtesy of JAGUAR CARS, INC.
  7. Disconnect the exhaust gas recirculation (EGR) valve electrical connector.
    GJ0002217Courtesy of JAGUAR CARS, INC.
  8. Disconnect the fuel temperature sensor electrical connector.
    GJ0002102Courtesy of JAGUAR CARS, INC.
  9. Disconnect the right-hand camshaft position (CMP) sensor.
    GJ0002103Courtesy of JAGUAR CARS, INC.
  10. Detach the wiring harness.
    1. Disconnect the electrical connectors.
    2. Detach the wiring harness.
      GJ0002218Courtesy of JAGUAR CARS, INC.
  11. Disconnect the fuel pressure regulator electrical connector.
    GJ0002219Courtesy of JAGUAR CARS, INC.
    12. WARNING: TO AVOID HOT COOLANT OR STEAM BLOWING OUT OF THE COOLING SYSTEM, USE EXTREME CARE WHEN REMOVING THE COOLANT EXPANSION TANK PRESSURE CAP. WAIT UNTIL THE ENGINE HAS COOLED DOWN, THEN INSULATE THE COOLANT PRESSURE CAP WITH A SUITABLE CLOTH AND SLOWLY LOOSEN THE COOLANT EXPANSION TANK PRESSURE CAP UNTIL THE COOLING SYSTEM PRESSURE IS RELEASED. DO NOT REMOVE THE COOLANT EXPANSION TANK PRESSURE CAP. STEP BACK WHILE THE PRESSURE IS RELEASED FROM THE SYSTEM. WHEN ALL OF THE PRESSURE HAS BEEN RELEASED SLOWLY REMOVE THE COOLANT EXPANSION TANK PRESSURE CAP (STILL WITH THE SUITABLE CLOTH IN POSITION) FROM THE COOLANT EXPANSION TANK. FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN PERSONAL INJURY.
  12. Release the cooling system pressure.
  13. Disconnect the coolant hose from the expansion tank.
    GJ0001959Courtesy of JAGUAR CARS, INC.
    14. NOTE: Right hand shown, left hand similar.
  14. Detach the wiring harness.
    1. Disconnect the electrical connectors.
    2. Detach the wiring harness.
      GJ0002218Courtesy of JAGUAR CARS, INC.
  15. Disconnect the electrical connector.
    GJ0002220Courtesy of JAGUAR CARS, INC.
  16. Disconnect the throttle body electrical connectors.
    GJ0002221Courtesy of JAGUAR CARS, INC.
  17. Disconnect the manifold absolute pressure (MAP) sensor electrical connector.
    GJ0002222Courtesy of JAGUAR CARS, INC.
  18. Disconnect the coolant hose.
    GJ0002113Courtesy of JAGUAR CARS, INC.
  19. Disconnect the coolant hose.
    GJ0002223Courtesy of JAGUAR CARS, INC.
  20. Disconnect the hose.
    GJ0002025Courtesy of JAGUAR CARS, INC.
  21. Remove the exhaust manifold to exhaust gas recirculation (EGR) valve tube heat shield retaining nut.
    GJ0002224Courtesy of JAGUAR CARS, INC.
  22. Remove the exhaust manifold to EGR valve tube heat shield.
    GJ0001989Courtesy of JAGUAR CARS, INC.
  23. Remove the exhaust manifold to EGR valve tube retaining bolts.
    • Remove and discard the gasket.
      GJ0002225Courtesy of JAGUAR CARS, INC.
  24. Remove the intake manifold.
    • Remove and discard the gaskets.
      GJ0002226Courtesy of JAGUAR CARS, INC.
scientia non olet · About LEMON Manuals