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Home >> Jaguar >> 2003 >> XJ8 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 124 (Engine) >> Engine >> Engine - Removal >> Removal

Engine - Removal: Removal

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Jaguar XKR, 2006 Jaguar XK8, 2005 Jaguar XKR, 2005 Jaguar XK8, and 2004 Jaguar XKR. However, it is still accessible from the selected car via links, so may be relevant.
  1. Reclaim the air conditioning refrigerant. Refer to Climate Control System - General Information .
  2. Remove the radiator. Refer to Engine Cooling or Supercharger Cooling .
  3. Remove the catalytic converters. Refer to Exhaust System .
    GJ0002007Courtesy of JAGUAR CARS, INC.
  4. Detach the transmission fluid cooler tubes.
    GJ0002008Courtesy of JAGUAR CARS, INC.
  5. Remove the transmission heat shield.
    GJ0002009Courtesy of JAGUAR CARS, INC.
  6. Detach the transmission fluid cooler tubes from the automatic transmission.
    1. Remove the retaining bolt.
    2. Remove the retaining plate.
      3. CAUTION: Make sure the transmission fluid cooler tubes are not removed from the automatic transmission by using a pry bar. Failure to follow this instruction may result in damage to the vehicle.
    3. Detach the transmission fluid cooler tubes from the automatic transmission.
    4. Allow the transmission fluid to drain into a suitable container.
    GJ0002010Courtesy of JAGUAR CARS, INC.
  7. Remove the rubber access cover.
    GJ0002011Courtesy of JAGUAR CARS, INC.
    8. CAUTION: Reposition the torque converter rearwards.
  8. Remove the retaining bolts.
    • Rotate the torque converter to gain access to the remaining bolts.
    GJ0002012Courtesy of JAGUAR CARS, INC.
  9. Remove the retaining bolts.
    GJ0002013Courtesy of JAGUAR CARS, INC.
  10. Remove the retaining bolts.
    • Collect the mount bracket.
    GJ0002014Courtesy of JAGUAR CARS, INC.
  11. Remove the retaining bolts.
    • Collect the mount bracket.
    GJ0002015Courtesy of JAGUAR CARS, INC.
  12. Reposition the starter motor cable cover.
    GJ0002016Courtesy of JAGUAR CARS, INC.
  13. Detach the starter motor cables.
    GJ0002017Courtesy of JAGUAR CARS, INC.
  14. Reposition the generator cable cover.
    GJ0002018Courtesy of JAGUAR CARS, INC.
  15. Detach the generator cable.
    GJ0002019Courtesy of JAGUAR CARS, INC.
    16. NOTE: Right-hand shown, left-hand similar.
  16. Remove the engine mount retaining bolt.
  17. Lower the vehicle.
    GJ0002020Courtesy of JAGUAR CARS, INC.
    18. CAUTION: If power steering fluid comes into contact with the paintwork, the affected area must be immediately washed down with cold water.
    CAUTION: Cap the power steering line to prevent loss of fluid and dirt ingress.
    NOTE: Drain the fluid into a suitable container.
  18. Disconnect the power steering reservoir hose.
    GJ0002021Courtesy of JAGUAR CARS, INC.
    19. CAUTION: If power steering fluid comes into contact with the paintwork, the affected area must be immediately washed down with cold water.
    CAUTION: Cap the power steering lines to prevent loss of fluid and dirt ingress.
    NOTE: Drain the fluid into a suitable container.
  19. Disconnect the power steering pump line.
    • Remove and discard the O-ring seal.
    GJ0002022Courtesy of JAGUAR CARS, INC.
    20. NOTE: Cap the exposed ports.
  20. Disconnect the air conditioning line.
    • Remove the retaining nut.
    • Remove and discard the O-ring seal.
  21. Release the fuel system pressure. Refer to Fuel System - General Information .
  22. Disconnect the fuel line. Refer to Fuel System - General Information .
    GJ0002023Courtesy of JAGUAR CARS, INC.
  23. Disconnect the coolant hoses.
    GJ0002024Courtesy of JAGUAR CARS, INC.
  24. Disconnect the coolant hose.
    GJ0002025Courtesy of JAGUAR CARS, INC.
  25. Disconnect the pipe.
    GJ0002026Courtesy of JAGUAR CARS, INC.
    26. NOTE: The electrical connector retaining bolt remains captive in the electrical connector.
  26. Disconnect the electrical connector.
    GJ0002027Courtesy of JAGUAR CARS, INC.
  27. Install the rear engine lifting bracket.
    GJ0002028Courtesy of JAGUAR CARS, INC.
  28. Remove the retaining bolt.
    GJ0002029Courtesy of JAGUAR CARS, INC.
  29. Install the front engine lifting bracket.
    GJ0002030Courtesy of JAGUAR CARS, INC.
    30. NOTE: Cap the exposed ports.
  30. Disconnect the air conditioning line.
    • Remove the retaining nut.
    • Remove and discard the O-ring seal.
    GJ0002031Courtesy of JAGUAR CARS, INC.
  31. Disconnect the pipe.
    GJ0002032Courtesy of JAGUAR CARS, INC.
  32. Detach the electrical connector.
    • Remove the retaining nut.
    GJ0002033Courtesy of JAGUAR CARS, INC.
  33. Disconnect the electrical connector.
    GJ0002034Courtesy of JAGUAR CARS, INC.
    34. CAUTION: Do not support the automatic gearbox on the fluid pan. Failure to follow these instruction may result in damage to the vehicle.
  34. Using suitable hydraulic lift raise the engine.
    • Support the automatic gearbox.
    GJ0002035Courtesy of JAGUAR CARS, INC.
  35. Remove the retaining bolts.
    GJ0002036Courtesy of JAGUAR CARS, INC.
  36. Remove the retaining bolts.
    GJ0002034Courtesy of JAGUAR CARS, INC.
    37. CAUTION: Make sure the torque converter hub is fully engage in the oil pump drive gear throughout the removal procedure. Failure to follow these instruction may result in damage to the vehicle.
  37. Remove the engine using a suitable hydraulic lift.
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