LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2002 >> XK8 2D Convertible >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Removal & Installation >> Removal

Removal & Installation: Removal

  1. Select "N" gear position.
  2. Open the engine compartment and fit paint work protection sheets.
  3. Open the driver's door, or both doors if necessary, to allow the side glass to drop. Ensure that the doors remain open until after the battery has been disconnected.
  4. Disconnect battery ground cable.
    • Remove the battery cover.
  5. Remove the engine cover.
    Fig 1: Removing & Installing Engine Cover
    G00277123Courtesy of JAGUAR CARS, INC.
  6. Remove the air intake tube, MAFM and air cleaner cover assembly.
    • Remove the 2 bolts which secure the air intake tube to the throttle body. Disconnect the air intake tube from the throttle body.
      Fig 2: Removing & Installing Air Intake Tube Bolts
      G00271945Courtesy of JAGUAR CARS, INC.
    • Release the 5 clips which secure the air cleaner cover. Disconnect the airflow meter connector.
      Fig 3: Removing & Installing Air Cleaner Cover Clips
      G00271946Courtesy of JAGUAR CARS, INC.
    • Disconnect the breather pipe from the "A" bank valve cover. Remove and discard the "O" ring from the breather pipe. Remove the air intake tube/airflow meter/air cleaner cover assembly. Remove and discard the air intake tube-to-throttle body rubber seal.
      Fig 4: Removing & Installing Air Intake Tube/Airflow Meter/Air Cleaner Cover Assembly
      G00271947Courtesy of JAGUAR CARS, INC.
    • Cut and remove the strap which secures the vacuum pipe to the intake manifold elbow.
  7. Install engine lifting bracket 303-536 at the rear RH.
    Fig 5: Installing Engine Lifting Bracket (Right)
    G00277143Courtesy of JAGUAR CARS, INC.
  8. Reposition the coolant header tank for access.
    1. Remove the securing bolt.
    2. Reposition the tank.
      Fig 6: Removing Coolant Expansion Tank
      G00385711Courtesy of JAGUAR CARS, INC.
  9. Install engine lifting bracket 303-536 at the rear LH.
    Fig 7: Installing Engine Lifting Bracket (Left)
    G00355858Courtesy of JAGUAR CARS, INC.
  10. Support the engine using 303-021.
    1. Adjust and locate the stands in the LH and RH fender channels and tighten the beam fixings.
    2. Engage the support hooks in the lifting brackets.
    3. Tighten the support hook adjusters and take the weight of the engine.
    Fig 8: Installing Engine Support
    G00355859Courtesy of JAGUAR CARS, INC.
  11. Raise the vehicle for access.
  12. Remove the LH downpipe catalytic converter.
    • Remove the downpipe catalytic converter nuts from the exhaust manifolds.
      Fig 9: Removing & Installing Downpipe Catalytic Converter Nuts ("B" Bank Shown; "A" Bank Is Similar)
      G00378295Courtesy of JAGUAR CARS, INC.
  13. Remove front muffler.
    • Slacken the muffler to catalytic converter securing clamps (left- and right-hand sides).
    • Slacken the front to intermediate muffler securing clamps (left - and right-hand sides).
    • Disconnect the front muffler from the intermediate mufflers and then from the downpipe catalytic converters.
      Fig 10: Removing & Installing Front Muffler
      G00385706Courtesy of JAGUAR CARS, INC.
  14. Remove the RH downpipe catalytic converter.
    • Remove the downpipe catalytic converter nuts from the exhaust manifolds.

    See Fig 9.

  15. Drain the transmission fluid. See TRANSMISSION FLUID DRAINING .
  16. Locate a transmission jack, Epco V-100 or similar, under the transmission unit.
    • Adjust the angle of the jack to suit the transmission.
    • Secure the side clamps.
    • Pass the safety chain over the transmission unit and secure.
    Fig 11: Installing & Removing Transmission Jack
    G00277148Courtesy of JAGUAR CARS, INC.
  17. Remove the engine rear mounting bracket.
    1. Remove the engine rear mounting to bracket bolt.
    2. Remove the mounting bracket to body bolts.
    Fig 12: Removing Rear Engine Mounting Bracket
    G00385707Courtesy of JAGUAR CARS, INC.
  18. Detach the driveshaft from the transmission drive flange.
    • If the transmission is to be refitted, mark the position of the coupling to drive flange.
      • CAUTION: Under no circumstances remove the driveshaft to flexible coupling fixings.
    • Remove the transmission drive flange to flexible coupling three fixings.
    Fig 13: Removing & Installing Drive Shaft Assembly At Transmission
    G00378292Courtesy of JAGUAR CARS, INC.
  19. Lower the transmission unit by carefully releasing the engine support beam and by lowering the transmission jack.
    Fig 14: Lowering Engine Support Adjuster
    G00355861Courtesy of JAGUAR CARS, INC.
  20. Detach the gear selector cable from the transmission unit.
    1. Remove the selector cable ball pin to selector lever nut.
    2. Remove the selector cable to transmission casing bolts.
      Fig 15: Removing & Installing Gear Selector Cable At Transmission
      G00385712Courtesy of JAGUAR CARS, INC.
  21. Disconnect the transmission harness multiplug.
    • Rotate the locking lever to release.
    • Disconnect the multiplug.
    Fig 16: Removing & Installing Transmission Harness Connector
    G00277145Courtesy of JAGUAR CARS, INC.
  22. Detach the rotary switch.
    1. Remove the switch fixings.
    2. Displace the switch harness from the clips.
    Fig 17: Removing & Installing Transmission Rotary Switch
    G00355862Courtesy of JAGUAR CARS, INC.
  23. Disconnect the fluid cooler pipes.
    • Unscrew the cooler pipe tube nuts, one at each side of the transmission casing.
    • Discard the "O" rings.
    • Plug the pipes and transmission.
    Fig 18: Removing & Installing Fluid Cooler Pipes
    G00355863Courtesy of JAGUAR CARS, INC.
  24. Remove the three bolts which secure the torque converter to the drive plate.
    1. Remove the access cover.
    2. Rotate the crankshaft and hold to prevent movement, and remove the bolts.
    Fig 19: Removing Torque Converter-To-Drive Plate Bolts
    G00385716Courtesy of JAGUAR CARS, INC.
  25. Remove the LH and RH catalyst mounting brackets from the transmission case.
    • Remove the bolts.
      Fig 20: Removing & Installing Catalyst Mounting Brackets
      G00385713Courtesy of JAGUAR CARS, INC.
  26. Remove the bolts which secure the engine harness connector mounting bracket and move the bracket aside for access.
    Fig 21: Removing & Installing Engine Harness Connector Mounting Bracket
    G00385714Courtesy of JAGUAR CARS, INC.
  27. On the RH side, clear the cooler pipe for access.
    28. NOTE: Viewed from the rear of the vehicle.
    Fig 22: Removing Upper Transmission-To-Engine Bolts
    G00355866Courtesy of JAGUAR CARS, INC.
  28. Remove the four upper transmission to engine bolts.
    29. NOTE: Viewed from the rear of the vehicle.
    Fig 23: Removing The Ground Lead Bolt
    G00355867Courtesy of JAGUAR CARS, INC.
  29. Remove the ground lead bolt.
    30. NOTE: Viewed from the rear of the vehicle.
    Fig 24: Removing The Upper Cooler Pipe Clip-To-Transmission Case Bolt
    G00355868Courtesy of JAGUAR CARS, INC.
  30. Remove the upper cooler pipe clip to transmission case bolt.
    31. NOTE: Viewed from the rear of the vehicle.
    Fig 25: Removing Transmission Case-To-Cylinder Block Bolts
    G00355869Courtesy of JAGUAR CARS, INC.
  31. Remove the six remaining transmission case to cylinder block bolts.
    32. NOTE: Do not allow the converter to detach from the transmission.
    Fig 26: Lowering Transmission From Vehicle
    G00355870Courtesy of JAGUAR CARS, INC.
  32. Remove the transmission/converter assembly from the vehicle.
    • Lower the transmission jack and remove the transmission, ensuring that the torque converter spigot disengages cleanly from the engine.
  33. If appropriate, fit retaining straps to the converter/transmission assembly.
scientia non olet · About LEMON Manuals