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Home >> Isuzu >> 2008 >> i-290 Automatic >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Steering Gear Replacement >> Installation Procedure

Installation Procedure

  1. Install the steering gear into the vehicle.
    2. Fig 1: View Of Steering Gear Horizontal Mounting Bolts
    GM1207227Courtesy of GENERAL MOTORS CORP.
  2. Loose install the steering gear horizontal mounting nuts, the washers and the bolts.
  3. Install the crossmember, 2WD ONLY. Refer to Crossmember Replacement .
    4. NOTE: Refer to Fastener Notice .
    Fig 2: View Of Steering Gear Vertical Mounting Bolts
    GM1207228Courtesy of GENERAL MOTORS CORP.
  4. Loose install the steering gear vertical mounting nuts, the washers and the bolts.

    Tighten: 

    • Tighten the long bolts to 130 N.m (96 lb ft).
    • Tighten the isolator clamp bolts to 100 N.m (74 lb ft).

  5. Install the intermediate shaft to the steering gear.
  6. Install the coupler clamp bolt to the intermediate shaft. Refer to Lower Intermediate Steering Shaft Replacement .
    7. Fig 3: View Of Power Steering Hose Assembly
    GM1207235Courtesy of GENERAL MOTORS CORP.
  7. Connect the power steering hose assembly to the steering gear. Refer to Power Steering Gear Inlet and Outlet Hose Replacement .
  8. Install the engine protection shield, if equipped. Refer to Engine Protection Shield Replacement .
  9. Install the outer tie rod end to the steering knuckle. Refer to Rack and Pinion Outer Tie Rod End Replacement .
  10. Install both of the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation .
  11. Lower the vehicle.
  12. Bleed the power steering system. Refer to Power Steering System Bleeding .
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