Circuit/System Testing
- Ignition OFF, disconnect the fan relay.
- Measure between the fan relay ground circuit terminal and ground for less than 3 ohms.
- If more than the specified range, test the ground circuit for an open/high resistance.
- Operate the engine at 2,000 RPM for 2 minutes. The fan should be quiet to indicated the clutch is disengaged.
- If not disengaged, test the cooling fan clutch supply voltage circuit for a short to voltage. If the circuit tests normal, replace the clutch.
- Ignition OFF, install a 10A fused jumper wire between the positive terminal at the battery and the cooling fan clutch supply voltage circuit terminal.
- Operate the engine at 2,000 RPM for 2 minutes. The fan should be loud to indicated the clutch is engaged.
- If not engaged, test the cooling fan clutch supply voltage circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the clutch.
- Ignition OFF, install a 10A fused jumper wire between the relay voltage supply circuit terminal and the cooling fan clutch supply voltage circuit terminal.
- Operate the engine at 2,000 RPM for 2 minutes. The fan should be loud to indicated the clutch is engaged.
- If not engaged, test the relay voltage supply circuit for a short to ground or an open/high resistance. If the circuit tests normal and its fuse is open, test all connected components and replace as necessary.
- Connect a test lamp between the positive terminal at the battery and the cooling fan clutch relay control circuit terminal.
- Engine RUNNING at 2,000 RPM, command the cooling fan clutch from 10 to 80 percent. The test lamp should flash at approximately 2 Hz as its brightness varies from dim to bright.
- If the lamp does not flash or vary correctly, test the cooling fan clutch control circuit for a short to ground, a short to voltage or an open/high resistance. If the circuit tests normal, replace the control module.
- If all circuits and the control module test normal, replace the relay.