LEMON Manuals: Even more car manuals for everyone
Home >> Isuzu >> 2007 >> Ascender 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 198 (Collision Repair) >> Repair Instructions >> Rocker Outer Panel Sectioning >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2008 Saab 9-7X. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refer to Approved Equipment for Collision Repair Caution .
Fig 1: Rocker Panel Sectioning
GM749690Courtesy of GENERAL MOTORS CORP.
IMPORTANT: Section in the specified areas only. Sectioning outside of these areas may compromise the structural integrity of the vehicle.

The door frame opening is a unique laser-weld design incorporating multiple metal thicknesses to ensure the structural integrity of the vehicle. The door frame can be replaced at factory seams, but requires the removal of the upper fender rail, the windshield, the roof panel and the quarter panel. Sectioning procedures have been developed as a more cost-effective alternative to complete the replacement. The specific area to be sectioned is determined by the extent of the damage to the vehicle. Refer to Center Pillar Sectioning , Body Lock Pillar Outer Panel Sectioning , Rear Pillar Sectioning , Outer Windshield Frame Pillar Sectioning .

    Fig 2: Door Frame
    GM749692Courtesy of GENERAL MOTORS CORP.
  1. Remove all of the related panels and components.
  2. Restore as much of the damage as possible to the factory specifications.
    3. Fig 3: Door Frame Without Sealers Sound Deadeners And Anti-Corrosion Materials
    GM749693Courtesy of GENERAL MOTORS CORP.
  3. Note the location and remove the following components as necessary:
    • The sealers
    • The sound deadeners
    • The anti-corrosion materials
    4. Fig 4: Cutting Rocker Panel Section
    GM749695Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not damage any of the inner panels or the reinforcements.
  4. Cut the panel where sectioning is to be performed.
    5. Fig 5: Hinge Pillar Sectioning (Front), Pillar Sectioning (Rear, Center) And Outer Door Frame Sectioning (Windshield Pillar)
    GM749704Courtesy of GENERAL MOTORS CORP.
  5. Perform additional sectioning procedures. Refer to the following procedures:
    6. Fig 6: Locating & Drilling Out Factory Welds On Rocker Panel Section
    GM749705Courtesy of GENERAL MOTORS CORP.
  6. Locate, and drill out all of the factory welds. Note the number and location of the welds for the installation of the service part.
    7. Fig 7: Removing Damaged Rocker Panel Section
    GM749707Courtesy of GENERAL MOTORS CORP.
  7. Remove the damaged rocker section.
scientia non olet · About LEMON Manuals