LEMON Manuals: Even more car manuals for everyone
Home >> Isuzu >> 2006 >> i-280 S, Automatic >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Windshield Replacement >> Removal Procedure

Removal Procedure

    IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Remove the fixed antenna mast. Refer to Fixed Antenna Mast Replacement in Entertainment.
  2. Open the hood.
  3. Remove the window wiper arms. Refer to Wiper Arm Replacement in Wipers/Washer Systems.
  4. Remove the cowl air inlet grille panel. Refer to Air Inlet Grille Panel Replacement in Body Front End.
    5. Fig 1: View Of Windshield Reveal Molding & Auxiliary Weatherstrip
    GM1331304Courtesy of GENERAL MOTORS CORP.
  5. Pull back the auxiliary weatherstrip (2) in order to access the windshield side reveal moldings.
    6. IMPORTANT: Both doors need to be opened.
  6. Remove the windshield side reveal moldings (2). Refer to Windshield Side Reveal Molding Replacement .
    7. CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
    CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
  7. Cover to protect the following parts from broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
    8. Fig 2: View Of Rearview Mirror
    GM1331303Courtesy of GENERAL MOTORS CORP.
  8. Remove the inside rear view mirror (4). Refer to Rearview Mirror Replacement .
    9. Fig 3: Using Utility Knife To Remove Reveal Molding
    GM379905Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The upper window reveal molding fills the cavities between the body and window.
    If the reveal molding is stretched or damaged, it cannot be reused. It must be replaced.
  9. Remove the upper window reveal molding. If the upper window reveal molding will not release, it must be replaced.
    10. Fig 4: Window Lower Supports
    GM698561Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The window lower supports (1) have molded in locks with an urethane adhesive strip (2) on the back side. Once the window lower stop have been removed they must be replaced.
  10. Remove the window lower supports (1) by using a flat-bladed tool, lightly prying upward in the middle until it releases.
    11. Fig 5: Separating Urethane Adhesive From Window
    GM379881Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Keep the cutting edge of the tool against the window.
  11. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A  , J 39032  or equivalent in order to remove the window. See Special Tools .
    12. Fig 6: Separating Bottom Of Window
    GM379883Courtesy of GENERAL MOTORS CORP.
  12. Remove the bottom of the window from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass.
    13. Fig 7: Removing/Installing Windshield
    GM441419Courtesy of GENERAL MOTORS CORP.
  13. With the aid of an assistant (2) remove the window (1) from the vehicle.
scientia non olet · About LEMON Manuals