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Home >> Isuzu >> 2004 >> Rodeo 3.5 Y, RWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (Aw3040LS) >> Transmission Assembly >> Installation

Transmission Assembly: Installation

  1. Install rear mounting rubber and bracket on the transmission. (4x2)
    Fig 1: Installing Rear Mounting Rubber And Bracket On Transmission
    G02794975Courtesy of ISUZU MOTOR CO.
  2. Install rear mounting rubber on the transmission. (4x4)
  3. Slowly raise transmission jack until front of the transmission is aligned with rear of the engine. Attach the transmission to the engine.
  4. Tighten engine transmission bolts as shown in the figure.
    Fig 2: Tightening Engine Transmission Bolts
    G02794976Courtesy of ISUZU MOTOR CO.
  5. Align the flex plate torque converter bolt boss with flex plate hole by turning the torque converter. Install flex plate torque converter bolts (6 pieces) by turning the crankshaft.

    Torque:  54 N.m (40 lb ft)

    NOTE: Do not reuse the flex plate torque converter bolt.
    Fig 3: Installing Flex Plate Torque Converter Bolts
    G02794977Courtesy of ISUZU MOTOR CO.
  6. Install under covers to the transmission and engine.

    Torque:  8 N.m (69 lb in)

  7. Install starter.

    Torque:  40 N.m (30 lb ft)

  8. Install filler tube and insert oil level gage.

    Torque:  13 N.m (113 lb in)

  9. Install select cable by connecting inner cable to select lever and installing outer cable with bracket.
    Fig 4: Installing Select Cable
    G02794978Courtesy of ISUZU MOTOR CO.
  10. Connect transmission oil cooler pipes to A/T.

    Torque:  44 N.m (33 lb ft)

  11. Install oil cooler pipe clamp and bracket to the converter housing.
    Fig 5: Installing Oil Cooler Pipe Clamp And Bracket To Converter Housing
    G02794979Courtesy of ISUZU MOTOR CO.
  12. Tighten oil cooler pipe clamp bolt at the engine mount side.
  13. Install transmission crossmember.

    Torque:  76 N.m (56 lb ft)

  14. Install rear mount nuts.

    Torque:  50 N.m (37 lb ft)

    4x2 

    Fig 6: Installing Rear Mount Nuts
    G02794980Courtesy of ISUZU MOTOR CO.

    4x4 

    Fig 7: Installing Transmission Crossmember
    G02794981Courtesy of ISUZU MOTOR CO.
  15. Install transfer case assembly and tighten transmission transfer bolts as shown in the figure.
    Fig 8: Tightening Transmission Transfer Bolts
    G02794982Courtesy of ISUZU MOTOR CO.
  16. Install harness heat protector.

    Torque:  6 N.m (52 lb in)

    Fig 9: Installing Harness Heat Protector
    G02794983Courtesy of ISUZU MOTOR CO.
  17. Connect transmission and ECGI harness connector and clip.

    Connector:  output revolution sensor, input revolution sensor, transmission wire, neutral start switch (mode switch), H-L neutral switch (4x4), oil temperature sensor, 4WD switch (4x4), motor actuator (4x4) and car speed sensor.

    Fig 10: Connecting Transmission And ECGI Harness Connector And Clip
    G02794984Courtesy of ISUZU MOTOR CO.
  18. Connect fuel pipe bracket to transmission side.
    Fig 11: Connecting Fuel Pipe Bracket To Transmission Side
    G02794985Courtesy of ISUZU MOTOR CO.
  19. Install fuel pipe heat protector and clip.
  20. Tighten front exhaust pipe nuts.

    Torque:  67 N.m (49 lb ft)

    Fig 12: Tightening Front Exhaust Pipe Nuts
    G02794986Courtesy of ISUZU MOTOR CO.
  21. Install front propeller shaft (4x4) and rear propeller shaft.

    Torque:  63 N.m (46 lb ft)

  22. Connect battery ground cable.
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