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Home >> Isuzu >> 2004 >> Rodeo 3.5 Y, RWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (Aw3040LS) >> OD Support Assembly >> Reassembly

OD Support Assembly: Reassembly

  1. Coat the two oil seal rings with ATF.

    Contract the oil seals as shown, and install them onto the OD support.

    NOTE: Do not spread the ring ends more than necessary.
    Fig 1: Installing Oil Seals Onto OD Support
    G02795169Courtesy of ISUZU MOTOR CO.
  2. Coat two new O-rings with ATF and install them on the OD brake piston.
  3. Being careful not to damage the O-rings, press the brake piston into the OD support, using both hands.
    Fig 2: Installing Brake Piston Into OD Support
    G02795170Courtesy of ISUZU MOTOR CO.
  4. Install piston return spring.
    Fig 3: Installing Piston Return Spring
    G02795171Courtesy of ISUZU MOTOR CO.
  5. Place special tool on the spring retainer, and compress the return spring with a shop press.

    Spring compressor:  J-37233

    Install the snap ring with a screwdriver.

    Be sure the end gap of the snap ring is not aligned with cutout portion of the OD support.

    Fig 4: Installing Snap Ring
    G02795172Courtesy of ISUZU MOTOR CO.
  6. Coat the thrust washer (plastic) with petroleum jelly and install it onto the OD support.
    NOTE: Make sure that the lug fits into the hole on the OD support.
    Fig 5: Installing Thrust Washer (Plastic) Onto OD Support
    G02795173Courtesy of ISUZU MOTOR CO.
  7. Coat the race with petroleum jelly, and install it onto the OD support.

    Race diameter (Reference) 

    RACE DIAMETER

    Inside diameter 36.8 mm (1.5 in)
    Outside diameter 50.9 mm (2.00 in)
    Fig 6: Installing Race Onto OD Support
    G02795174Courtesy of ISUZU MOTOR CO.
  8. Turn over OD support.

    Coat the two races with petroleum jelly, and install them onto the OD support.

    Race and bearing diameter (Reference) 

    BEARING RACE DIAMETER

    Inside Outside
    Race (A) 37.2 mm (1.46 in) 58.8 mm (2.31 in)
    Bearing and race (B) 33.8 mm (1.33 in) 50.0 mm (1.97 in)
    Fig 7: Installing Two Races Onto OD Support
    G02795175Courtesy of ISUZU MOTOR CO.
  9. Check OD brake piston movement.

    Place the OD support assembly onto the direct clutch assembly.

    Fig 8: Placing OD Support Assembly Onto Direct Clutch Assembly
    G02795176Courtesy of ISUZU MOTOR CO.

    Apply compressed air into the oil passage as shown, and be sure that the OD brake piston moves smoothly.

    Fig 9: Ensuring That OD Brake Piston Moves Smoothly
    G02795177Courtesy of ISUZU MOTOR CO.