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Home >> Isuzu >> 2004 >> Rodeo 3.2 W, 4WD, Standard >> Repair and Diagnosis >> Transmission >> Clutch >> Clutch Assembly >> Installation

Clutch Assembly: Installation

  1. Clean and lubricate with grease.
  2. Use the installer J-26516-A and driver handle J-8092 to install the crankshaft bearing (7).
    Fig 1: Installing Crankshaft Bearing
    G02795665Courtesy of ISUZU MOTOR CO.
  3. Install the fulcrum bridge (6) to the transmission case. Tighten three fulcrum bridge bolts to the specified torque.
    1. Torque:  38 N.m (28 lb ft)
    Fig 2: Installing Fulcrum Bridge Bolts
    G02795666Courtesy of ISUZU MOTOR CO.
  4. Apply molybdenum disulfide type grease to the pin hole inner circumferences and thrust surfaces. Attach the shift fork (5) to the fulcrum bridge (6) and insert the pin from below of the fulcrum bridge. Install the washer and snap pin.
    Fig 3: Applying Grease To Pin Hole Inner Circumferences & Thrust Surfaces
    G02795667Courtesy of ISUZU MOTOR CO.
  5. Apply molybdenum disulfide type grease to the areas shown in Fig 4 .
    Fig 4: Applying Molybdenum Disulfide Type Grease
    G02795668Courtesy of ISUZU MOTOR CO.
  6. Install the release bearing (4) in the proper direction.
    NOTE: Ensure release bearing is properly positioned during installation, as shown in Fig 5 .
    Fig 5: Ensuring Release Bearing Is Properly Positioned
    G02795669Courtesy of ISUZU MOTOR CO.
  7. Use the pilot aligner J-24547 to install the driven plate assembly (3).
    Fig 6: Installing Driven Plate Assembly
    G02795670Courtesy of ISUZU MOTOR CO.
  8. Tighten the bolts holding the pressure plate assembly (2) in the order shown in Fig 7 .
    Fig 7: Tightening Bolts Holding Pressure Plate Assembly
    G02795671Courtesy of ISUZU MOTOR CO.
    1. Torque:  18 N.m (13 lb ft)
  9. Remove the aligner.
    NOTE: Do not strike the aligner with a hammer to remove it.
  10. Install transmission assembly to the engine.