Removal & Installation (Rodeo & Rodeo Sport 2.2L)

NOTE: Numbers in parentheses refer to numbers in illustrations.

1. Disconnect battery ground cable.
2. Remove PCV hose from air intake duct.
3. Remove nut from air intake duct bracket and loosen hose clamp on throttle body.
4. Remove air intake duct assembly with air cleaner cover.
5. Drain engine coolant.
6. Remove water hoses from throttle body.
7. Disconnect the connector for throttle position sensor, idle air control valve sensor from throttle body.
8. Remove fuel pipe joint eye bolts from fuel rail and disconnect wire harness from fuel injector. See Fig 1 .
9. Disconnect hose from fuel pressure regulator then remove fuel rail assembly.
10. Remove throttle valve control cable from throttle body.
11. Remove mounting bolts for generator brackets (1) and (2). See Fig 2 .
12. Remove water pipe fixing bolt then remove water pipe.
13. Remove mounting bolt from intake manifold bracket (1). See Fig 3 .
14. Remove ignition coil bracket fixing bolt.
15. Remove the brake booster vacuum hose.
16. Remove the four throttle body nuts.
17. Remove bolt and seven nuts, and remove intake manifold (1). See Fig 4 .
18. To install, reverse removal procedure. Replace gaskets as necessary. Tighten all bolts/nuts to specification. See TORQUE SPECIFICATIONS  .

Fig 1: Removing & Installing Fuel Pipes (Rodeo & Rodeo Sport 2.2L)

Courtesy of ISUZU MOTOR CO.

Fig 2: Locating Generator Bracket Mounting Bolts (Rodeo & Rodeo Sport 2.2L)

Courtesy of ISUZU MOTOR CO.

Fig 3: Locating Intake Manifold Bracket (Rodeo & Rodeo Sport 2.2L)

Courtesy of ISUZU MOTOR CO.

Fig 4: Removing & Installing Intake Manifold (Rodeo & Rodeo Sport 2.2L)

Courtesy of ISUZU MOTOR CO.