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Home >> Isuzu >> 2002 >> Trooper LS, RWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case (Tod) >> Transfer Case Assembly >> Removal

Transfer Case Assembly: Removal

Fig 1: Exploded View Of Transfer Case Assembly
G02800579Courtesy of ISUZU MOTOR CO.
  1. Disconnect the ground cable (-).
  2. Remove the transfer protector.
  3. Remove the rear propeller shaft from the transfer case.
  4. Remove the front propeller shaft from the transfer case.
  5. Remove the shift control rod from the selector lever assembly.
  6. Disconnect the wiring harness, transfer control lever knob, and shift lock cable and then remove the front console.
    Fig 2: Disconnecting Wiring Harness
    G02800580Courtesy of ISUZU MOTOR CO.
  7. Place the select lever assembly and put it aside.
  8. Remove the transfer control lever.
  9. Disconnect the breather hose.
  10. Remove the left exhaust pipe fixing bolts and nuts, and put the exhaust pipe aside.
  11. Remove the left seat belt tension rod and put the rear proper shaft aside.
    Fig 3: Putting Propeller Shaft Aside
    G02800581Courtesy of ISUZU MOTOR CO.
  12. Disconnect the transfer harness connector from the top of the transfer case.
  13. Disconnect the speed sensor harness connector.
  14. Remove the fuel pipe clip fixing bolt on the transfer case.
  15. Support the transfer case with a jack.
  16. Remove the seven bolts from the transfer case.
  17. Remove the transfer case assembly.
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