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Home >> Isuzu >> 2001 >> Trooper LS, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 147 (Drive Shaft System) >> Shift On The Fly System >> Disassembly

Shift On The Fly System: Disassembly

WARNING: This page is about a different car, the 2002 Isuzu Trooper. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove filler plug and gasket, drain oil.
  2. Loosen mounting bracket fitting bolts and remove front axle drive shaft from front axle case.
  3. Remove Actuator Assembly and draw out actuator ASM.
  4. Remove housing.
  5. Remove sleeve.
  6. Remove clutch gear.
  7. Remove snap ring from front axle case by using snap ring pliers.
    Fig 1: Removing Snap Ring
    G02800416Courtesy of ISUZU MOTOR CO.
  8. Take out inner shaft from front axle case.
  9. Remove snap ring from inner shaft by using snap ring pliers.
    Fig 2: Removing Snap Ring
    G02800417Courtesy of ISUZU MOTOR CO.
  10. Remove inner shaft bearing by using a remover J-37452 and press.
    NOTE: Be careful not to damage the shaft.
    Fig 3: Removing Inner Shaft Bearing
    G02800418Courtesy of ISUZU MOTOR CO.
  11. Remove needle bearing from inner shaft by using a remover J-26941 and sliding hammer J-2619-01.
    NOTE: Be careful not to damage the shaft.
    Fig 4: Removing Needle Bearing From Inner Shaft
    G02800419Courtesy of ISUZU MOTOR CO.
  12. Remove oil seal from front axle case.
    NOTE: Be careful not to damage the front axle case.
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