Transfer Case Halves: Disassembly
- Remove speedometer sensor. Remove plate from rear case. Apply reference marks on speedometer driven gear bushing for reference during reassembly. Remove speedometer sensor and driven gear assembly with bushing.
- Using Companion Flange Holder (J-8614-11), remove front and rear companion flanges. A universal puller may be required to remove companion flanges. Remove control box assembly.
- Disconnect actuator breather hose. Remove actuator assembly with 2WD-4WD shift rod.
- Remove transfer case-to-rear case bolts. Separate transfer case from rear case. For further disassembly information, refer to individual components.