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Front Transfer Case Components: Disassembly

  1. Remove ball bearing for front output shaft. Remove snap ring from gap in carrier assembly. While opening snap ring, remove input shaft, ball bearing, carrier assembly and thrust plate from transfer case. Remove snap ring from transfer case.
  2. Remove ball bearing snap ring on carrier assembly. Use Bearing Remover (J-22912-01) to remove bearing from input shaft. Remove thrust plate and remove carrier assembly. Remove snap ring from carrier assembly. Remove circular hub. Remove snap ring retaining ring gear. Use Remover (J-42806) and press to remove ring gear. See Fig 1 .
    NOTE: It is recommended that transfer case be replaced if removing ring gear, as transfer case will likely be damaged during ring gear removal.
    Fig 1: Exploded View Of Front Transfer Case Components
    G99G04435Courtesy of ISUZU MOTOR CO.
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