Removal and Installation: Installation
- Install the lip seal (1) to the transaxle case.CAUTION:
- Do not reuse lip seal.
- Apply petroleum jelly to lip seal.
: Front
- Install the control valve to the transaxle case.CAUTION:
- Do not drop the control valve, ratio control valve and manual shaft.
- Ensure the harness (A) is correctly routed and does not get pinched.
- Secure the control valve using bolts (A), (B) and (C).CAUTION: Ensure the harness is correctly routed and does not get pinched.NOTE:
- Leave bolt holes (D) blank at this step.
- Install bolts (C) without the strainer bracket.
Bolt
Bolt length mm (in)
Number of bolts
A
54 (2.13)
7
B
44 (1.73)
2
C
25 (0.98)
2
: Front
- Connect the control valve harness connector (A).
: Front
CAUTION: Securely insert the harness connector until it clicks and locks. - Install the CVT fluid temperature sensor bracket to the valve body with bolt (A).NOTE: Leave bolt hole (B) blank as it will be used to secure the oil strainer at a later step.
Bolt
Bolt length mm (in)
Number of bolts
A
54 (2.13)
1
- Install new O-ring to oil strainer assembly.CAUTION:
- Do not reuse O-ring.
- Apply CVT fluid to O-ring.
NOTE: New oil strainers come with a new O-ring already installed. - Install new oil strainer with bolts (A).
Bolt
Bolt length mm (in)
Number of bolts
A
54 (2.13)
2
- Install the manual plate (1) while aligning the ends as shown, below.
- Align the slot of the manual plate with the manual shaft (A).
- Align the end of the manual plate with the cutout of the manual valve.
CAUTION: Install the end of the manual plate into the cutout of the manual valve.: Cutout
: Front
- Install the spring washer (2) and the lock-nut (3), and then tighten to the specified torque.
- Install the magnets in the oil pan in their original location.CAUTION: Completely clean the iron powder from the magnet area of oil pan and the magnet.
- Install the oil pan to the transaxle case with the following procedure.
- Install the oil pan gasket to the oil pan.CAUTION:
- Completely wipe out any moisture, oil, and old gasket from the oil pan gasket surface and bolt hole of oil pan and transaxle case.
- Do not reuse oil pan gasket.
- Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan bolts.
- Tighten the oil pan bolts in the order shown below, to the specified torque.
: Front
- Tighten the oil pan bolts again clockwise from (1) shown above, to the specified torque.
- Install the oil pan gasket to the oil pan.
- Install drain plug gasket to drain plug.CAUTION: Do not reuse drain plug gasket.
- Install drain plug to oil pan.
- Install new QR code sticker (1) on Transmission Range (inhibitor) switch (2).NOTE: If sticker is not included with parts, contact Powertrain Call Center to report.
- Flush the CVT fluid cooler and lines. Refer to CVT Fluid Cooler Flush .
- Connect battery negative terminal. Refer to Removal and Installation .
- Fill the transaxle assembly with CVT fluid. Refer to Replacement .
- Perform "ADDITIONAL SERVICE WHEN REPLACING CONTROL VALVE." Refer to Description .