Disassembly And Assembly: Assembly
CAUTION:
- Fix oil pump with a vise if necessary.
- Use copper plates when fixing with a vise.
- Apply recommended grease to oil seal lips (1). Apply recommended fluid to around oil seal. Install oil seal to body assembly, using a drift.CAUTION:
Never reuse oil seal.
- Apply recommended fluid to drive shaft, and press drive shaft into body assembly, then install snap ring.CAUTION:
Never reuse snap ring.
- Apply recommended fluid to O-ring, and then install O-ring into body assembly.CAUTION:
Never reuse O-ring.
- Install side plate to body assembly.
- Install dowel pin (1) into dowel pin hole (A), and then install cam ring (2) pointing it's D1
side toward the body assembly (3) side as shown in the figure.
- When installing cam ring, turn carved face with a letter E (B) of it to rear cover.CAUTION:
Do not confuse the assembling direction of cam ring. If cam ring is installed facing the incorrect direction, it may cause oil pump operation malfunction.
- When installing cam ring, turn carved face with a letter E (B) of it to rear cover.
- Install rotor to body assembly.CAUTION:
When installing rotor, turn mark face on rotor to body assembly.
- Install vane to rotor so that arc of vane faces cam ring side.
- Check if drive shaft assembly turns smoothly.
- Install gasket to body assembly.CAUTION:
Never reuse gasket.
- Install rear cover to body assembly, and then tighten mounting bolts to the specified torque.
- Install pulley and washer to drive shaft, and then tighten lock nut at the specified torque.
- Apply recommended fluid to O-ring. Install flow control valve spring, flow control valve and O-ring to body assembly, and then tighten connector bolt to the specified torque.CAUTION:
Never reuse O-ring.
- Apply recommended fluid to O-ring, and then install O-ring to body assembly.CAUTION:
Never reuse O-ring.
- Install suction pipe and bracket to body assembly.
- Perform inspection after assembly. Refer to INSPECTION .