Diagnostic Test
- START ENGINE
Start the engine and let it idle.
Is it difficult to keep at idle?
YES
GO TO STEP 4 .
NO
GO TO STEP 2 .
- CHECK FUEL PRESSURE AND TEMPERATURE SENSOR SIGNAL
With CONSULT
- Warm the engine up to engine coolant temperature reaches 75°C (167°F).
- On CONSULT screen, select "ENGINE" >> "ACTIVE TEST" >> "CHECK FUEL PRESS AND TEMP SENSOR".
- Keep the engine speed between 500 - 1, 000 RPM.
- Perform the Active Test.NOTE:
When start the test, fuel pump is activated and quantity control valve is not activated.
- Check that the displayed value of "RAIL PRES (ACTUAL VALUE)" is between 300 kPa (3 bar, 3.06 kg/cm2 , 43.5 psi) and 1200 kPa (12 bar, 12.24 kg - cm2 , 174 psi).
Is the inspection result normal?
YES
GO TO STEP 3 .
NO
GO TO STEP 6 .
- ERASE DTC
- Erase the DTC.
- Turn ignition switch OFF and wait at least 30 seconds.
- Start the engine and let it idle for 60 seconds.
- Turn ignition switch OFF.
- Turn ignition switch ON.
- Check DTC.
Is the DTC detected again?
YES
Check intermittent incident. Refer to INTERMITTENT INCIDENT .
NO
INSPECTION END
- PRECONDITIONING FOR CHECKING FUEL PRESSURE AND TEMPERATURE SENSOR OUTPUT SIGNALCAUTION:
Refer to PRECAUTION FOR RISK OF EXPLOSION AND INJURY for work in safety.
With CONSULT
- On CONSULT screen, select "ENGINE" >> "DATA MONITOR" >> "RAIL PRES (ACTUAL VALUE)".
- Turn ignition switch OFF and wait at least 30 seconds.
- Slightly loosen the threaded connection of the fuel line to the fuel rail to reduce the fuel pressure.CAUTION:
Collect escaping fuel with several rags.
- Wait at least 60 seconds.
- Retighten the threaded connection of fuel line.
- Check that the displayed value of "RAIL PRES (ACTUAL VALUE)" is between 0 kPa (0 bar, 0 kg/cm2 , 0 psi) and 300 kPa (3 bar, 3.06 kg/cm2 , 43.5 psi).
GO TO STEP 5 .
- CHECK FUEL PRESSURE AND TEMPERATURE SENSOR SIGNAL
With CONSULT
- Turn ignition switch ON.
- On CONSULT screen, select "ENGINE" >> "ACTIVE TEST" >> "CHECK FUEL PRESS AND TEMP SENSOR".NOTE:
When start the test, fuel pump is activated and quantity control valve is not activated.
- Check that the displayed value of "RAIL PRES (ACTUAL VALUE)" is between 300 kPa (3 bar, 3.06 kg/cm2 , 43.5 psi) and 1200 kPa (12 bar, 12.24 kg/cm2 , 174 psi).
Is the inspection result normal?
YES
GO TO STEP 9 .
NO
GO TO STEP 6 .
- CHECK POWER SUPPLY OF FUEL PRESSURE AND TEMPERATURE SENSOR
- Turn ignition switch OFF.
- Disconnect fuel pressure and temperature sensor harness connector.
- Turn ignition switch ON.
- Check the voltage between fuel pressure and temperature sensor harness connector and ground.
Fuel pressure and temperature sensor Voltage Connector + - Terminal F139 4 1 4.75 - 5.25 V
Is the measured value OK?
YES
GO TO STEP 8 .
NO
GO TO STEP 7 .
- CHECK FUEL PRESSURE AND TEMPERATURE SENSOR POWER SUPPLY AND GROUND CIRCUIT
- Turn ignition switch OFF.
- Disconnect ECM harness connector.
- Check the continuity between ECM harness connector and fuel pressure and temperature sensor harness connector.
+ - Continuity ECM Fuel pressure and temperature sensor Connector Terminal Connector Terminal F149 12 F139 1 Existed 18 4 - Also check harness for short to power and short to ground.
Is the inspection result normal?
YES
Check ECM power supply circuit. Refer to DIAGNOSIS PROCEDURE .
NO
Repair or replace error-detected parts.
- CHECK FUEL PRESSURE AND TEMPERATURE SENSOR SIGNAL CIRCUIT
- Turn ignition switch OFF.
- Disconnect ECM harness connector.
- Check the continuity between ECM harness connector and fuel pressure and temperature sensor harness connector.
+ - Continuity ECM Fuel pressure and temperature sensor Connector Terminal Connector Terminal F149 65 F139 3 Existed 67 2 - Also check harness for short to power and short to ground.
Is the inspection result normal?
YES
Replace fuel pressure and temperature sensor. Refer to REMOVAL AND INSTALLATION .
NO
Repair or replace error-detected parts.
- CHECK HIGH PRESSURE FUEL SYSTEM LEAK
With CONSULT
- Start the engine and warm it up to engine coolant temperature reaches 75°C (167°F).
- Turn ignition switch OFF.
- Turn ignition switch ON.
- On CONSULT screen, select "ENGINE" >> "ACTIVE TEST" >> "CHECK FUEL HI PRESS CIRC FOR LEAKTIGHTNESS".
- Connect charger to battery.
- Set the vehicle to the following conditions.
Item Condition Engine coolant temperature 75 - 105°C (167 - 221°F) Fuel temperature 40 - 80°C (104 - 176°F) Engine speed 550 - 800 RPM Electrical load OFF - Check that the displayed value of "RAIL PRES (ACTUAL VALUE)" is between 19 MPa (190 bar, 193.8 kg/cm2 , 2755 psi) and 21 MPa (210 bar, 214.2 kg/cm2 , 3045 psi).
- Perform the Active Test.CAUTION:
Never turn ignition switch OFF.
NOTE:When the result is normal, the fuel rail pressure value must not drop below 10 MPa (100 bar, 102 kg/cm2 , 1450 psi) within 3 minutes.
Is the inspection result normal?
YES
GO TO STEP 10 .
NO
Check high pressure fuel line for fuel leak.
- CHECK QUANTITY CONTROL VALVE FUNCTION
With CONSULT
- Check that low fuel pressure system is normal.
- Set the vehicle to the following conditions.
Item Condition Engine coolant temperature 75 - 105°C (167 - 221°F) Fuel temperature 40 - 80°C (104 - 176°F) Engine speed 50 RPM or more A/C OFF - On CONSULT screen, select "ENGINE" >> "ACTIVE TEST" >> "CHECK QUANTITY CONTROL VALVE".
- Perform the Active Test.NOTE:
When the result is normal, the fuel rail pressure value is increased to approximately 20 MPa (200 bar, 204 kg/cm2 , 2900 psi).
Is the inspection result normal?
YES
GO TO STEP 13 .
NO
GO TO STEP 11 .
- CHECK QUANTITY CONTROL VALVE
Check quantity control valve. Refer to COMPONENT INSPECTION (QUANTITY CONTROL VALVE) .
Is the inspection result normal?
YES
GO TO STEP 12 .
NO
Replace high pressure fuel pump. Refer to REMOVAL AND INSTALLATION .
- CHECK QUANTITY CONTROL VALVE CONTROL CIRCUIT
- Disconnect ECM harness connector and quantity control valve harness connector.
- Check the continuity between ECM harness connector and quantity control valve harness connector.
+ - Continuity ECM Quantity control valve Connector Terminal Connector Terminal F149 75 F169 1 Existed 76 2 - Also check harness for short to ground.
Is the inspection result normal?
YES
Check intermittent incident. Refer to INTERMITTENT INCIDENT .
NO
Repair or replace error-detected parts.
- ERASE DTC
- Check the following.
- If the actuation angle of the quantity control valve matches the specified value exactly, synchronization between the camshaft and crankshaft must be checked. (Substitute value in emergency mode)
- If DTC related to camshaft is detected, perform trouble diagnosis for the detected DTC.
- If DTC related to crankshaft is detected, perform trouble diagnosis for the detected DTC.
- Erase the DTC.
- Turn ignition switch OFF and wait at least 30 seconds.
- Start the engine and let it idle for 60 seconds.
- Check DTC.
Is the DTC detected again?
YES
Check intermittent incident. Refer to INTERMITTENT INCIDENT .
NO
INSPECTION END
- Check the following.