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Home >> Infiniti >> 2017 >> Q60 Base, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 13 (Transfer Case) >> Unit Disassembly And Assembly >> Front Case And Rear Case >> Disassembly And Assembly >> Assembly

Disassembly And Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.
  1. Install breather tube to rear case within the angle SMALL-A shown as follows.
    G09160833Courtesy of NISSAN NORTH AMERICA, INC.
    Angle SMALL-A : 80 - 100°
    CAUTION:

    Never reuse breather tube.

  2. Install baffle plate to rear case.
  3. Install rear bearing to rear case.
    CAUTION:

    Never use tools. Always install by hand.

  4. Install snap ring WHITE-1 to rear case.
    G05979367Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:

    Never reuse snap ring.

  5. Install main shaft assembly to rear case with the drift (A) [SST: ST35321000 (-) ].
    G05979371Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:

    Apply transfer fluid to the sliding surface of main shaft and needle bearing.

  6. Install AWD solenoid harness connector into rear case.
    CAUTION:
    • O-ring is non-reusable. When replace it, replace electric controlled coupling.
    • Apply transfer fluid to O-ring.
  7. Install retainer to AWD solenoid harness connector.
  8. Hold electric controlled coupling harness WHITE-1 with oil cover hold plate part WHITE-2 , install oil cover WHITE-3 to rear case WHITE-4 .
    G06626637Courtesy of NISSAN NORTH AMERICA, INC.
  9. Install transfer fluid temperature sensor WHITE-1 to rear case.
    G06626629Courtesy of NISSAN NORTH AMERICA, INC.
  10. Set drive chain to front drive shaft.
    CAUTION:

    Identification mark MARU-A-W of drive chain should be in the side of front bearing WHITE-1 of front drive shaft.

    G05727203Courtesy of NISSAN NORTH AMERICA, INC.
  11. Install drive chain to main shaft, and then install front drive shaft assembly.
    CAUTION:

    Never use tools. Always install by hand.

  12. Install oil pump to main shaft.
  13. Install spacer WHITE-1 and steel ball WHITE-2 to main shaft.
    G05979363Courtesy of NISSAN NORTH AMERICA, INC.
  14. Install snap ring WHITE-1 to main shaft.
    G05979362Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Never reuse snap ring.
    • Never damage main shaft.
  15. Install main shaft bearing to front case.
    CAUTION:

    Never use tools. Always install by hand.

  16. Install snap ring WHITE-1 to front case.
    G05979361Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Never reuse snap ring.
    • Never damage front case.
  17. Apply liquid gasket WHITE-1 to mating surface of rear case.
    G05979378Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:

    Remove old sealant clinging to mounting surfaces. Also remove any moisture, oil, or foreign material clinging to application and mounting surfaces.

  18. Set front case to rear case.
    CAUTION:

    Never damage the mating surface transmission side.

  19. Tighten front case and rear case fixing bolts.
    G09160823Courtesy of NISSAN NORTH AMERICA, INC.
    • For " * " mark bolt, tighten it after attach harness bracket.
    Bolts symbol Quantity
    MARU-A-W 13
    MARU-T-W (TORX bolt) 2

    * : With harness bracket.

  20. Install spacer to main shaft.
  21. Apply transfer fluid to outside of rear oil seal, and install rear oil seal to rear case with the drifts (A and B) within the dimension (L) shown as follows.
    G06329984Courtesy of NISSAN NORTH AMERICA, INC.
    A : Drift [SST: ST30720000 (J-25405) ]
    B : Drift [SST: KV40104830 (-) ]
    L : 6.7 - 7.3 mm (0.264 - 0.287 in)
    CAUTION:
    • Never reuse rear oil seal.
    • Apply multi-purpose grease to oil seal lip.
    • When installing, never incline rear oil seal.
  22. Install companion flange while aligning the matching mark MARU-A-W of main shaft with the mark MARU-B-W of companion flange.
    G05727164Courtesy of NISSAN NORTH AMERICA, INC.
  23. Tighten self-lock nut to the specified torque with flange wrench (A) (commercial service tool).
    G05979336Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:

    Never reuse self-lock nut.

  24. Apply transfer fluid to outside of main shaft oil seal, and install main shaft oil seal until it is flush with the end face of front case with the drift (A) [SST: ST30720000 (J-25405) ].
    G05979383Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Never reuse main shaft oil seal.
    • Apply multi-purpose grease to oil seal lip.
    • When installing, never incline main shaft oil seal.
  25. Apply transfer fluid to outside of front oil seal, and install front oil seal until it is flush with the end face of front case with the drift (A) [SST: ST27862000 (-) ].
    G05979384Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Never reuse front oil seal.
    • Apply multi-purpose grease to oil seal lip.
    • When installing, never incline front oil seal.
  26. Set gasket to drain plug. Install it to rear case.
    CAUTION:

    Never reuse gasket.

  27. Set gasket to filler plug. Install it to rear case.
    CAUTION:
    • Never reuse gasket.
    • After oil is filled, tighten filler plug to specified torque.
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