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O-Ring And Refrigerant Connection

WARNING: This page is about a different car, the 2008 Infiniti EX35. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying O-Ring & Refrigerant Connection
G05727491Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION: The new and former refrigerant connections use different O-ring configurations. Never confuse O-rings since they are not interchangeable. Refrigerant may leak at the connection if a wrong O-ring is installed.

O-Ring Part Numbers and Specifications

O-RING PART NUMBERS AND SPECIFICATIONS

Connection type Piping connection point Part number QTY O-ring size
New Low-pressure flexible hose to low-pressure pipe 2 (One-touch joint) 92473 N8221 2 16
High-pressure pipe 1 to high-pressure pipe 2 (One-touch joint) 92471 N8221 2 8
Condenser pipe assembly to high-pressure flexible hose (One-touch joint) 92472 N8221 2 12
Condenser pipe assembly to high-pressure pipe 1 (One-touch joint) 92471 N8221 2 8
Condenser to condenser pipe assembly Inlet 92472 N8210 1 12
Outlet 92471 N8210 1 8
Low-pressure pipe 1 to low-pressure pipe 2 92473 N8210 1 16
Low-pressure pipe 1 to expansion valve 92473 N8210 1 16
High-pressure pipe 2 to expansion valve 92471 N8210 1 8
Compressor to low-pressure flexible hose 92474 N8210 1 19
Compressor to high-pressure flexible hose 92472 N8210 1 12
Liquid tank to Condenser Inlet 92471 N8210 1 8
Outlet 1
Former Refrigerant pressure sensor to liquid tank J2476 89956 1 10
Expansion valve to evaporator Inlet 92475 71L00 1 12
Outlet 92475 72L00 1 16
WARNING: Check that all refrigerant is discharged into the recycling equipment and the pressure in the system is less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION: Observe the following when replacing or cleaning refrigerant cycle components.
  • Store it in the same way at it is when mounted on the car when the compressor is removed. Failure to do so will cause lubricant to enter the low-pressure chamber.
  • Use always a torque wrench and a back-up wrench when connecting tubes.
  • Plug immediately all openings to prevent entry of dust and moisture after disconnecting tubes.
  • Connect the pipes at the final stage of the operation when installing an air conditioner in the vehicle. Never remove the seal caps of pipes and other components until just before required for connection.
  • Allow components stored in cool areas to warm to working area temperature before removing seal caps. This prevents condensation from forming inside A/C components.
  • Remove thoroughly moisture from the refrigeration system before charging the refrigerant.
  • Replace always used O-rings.
  • Apply lubricant to circle of the O-rings shown in graphic when connecting tube. Be careful not to apply lubricant to threaded portion.

    Name: NISSAN A/C System Oil Type S

  • O-ring must be closely attached to the groove portion of tube.
  • Be careful not to damage O-ring and tube when replacing the O-ring.
  • Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is installed to tube correctly.
  • Perform leakage test and make sure that there is no leakage from connections after connecting line. Disconnect that line and replace the O-ring when the refrigerant leaking point is found. Then tighten connections of seal seat to the specified torque.
    Fig 2: Identifying Caution For Connecting Line Connections
    G04877938Courtesy of NISSAN MOTOR CO., U.S.A.