Removal and Installation: Removal
Outline
At first, remove the transmission and transfer assembly, steering gear and front final drive facing downward. Then remove the engine.
Preparation
- Remove engine cover. Refer to "EXPLODED VIEW ".
- Release fuel pressure. Refer to "WORK PROCEDURE ".
- Remove battery and tray. Refer to "EXPLODED VIEW ".
- Remove the following components and related parts:
- Hood assembly. Refer to "EXPLODED VIEW ".
- Front under cover. Refer to "EXPLODED VIEW ".
- Front road wheel and tires. Refer to "EXPLODED VIEW ".
- Drain engine oil. Refer to "DRAINING ".
- Drain engine coolant. Refer to
"DRAINING
".CAUTION:
- Perform this step when engine is cold.
- Never spill engine coolant on drive belts.
- Drain power steering fluid. Refer to "EXPLODED VIEW ".
Engine Room Front
- Remove drive belt. Refer to "EXPLODED VIEW ".
- Remove fan shroud. Refer to "EXPLODED VIEW ".
- Remove cooling fan and fan coupling. Refer to "EXPLODED VIEW ".
- Remove radiator hoses (upper and lower).
- Remove radiator.
Vehicle Underbody
- Remove exhaust front tube. Refer to "EXPLODED VIEW ".
- Remove protector A and B. Refer to "FRONT TUBE ASSEMBLY : EXPLODED VIEW ".
- Remove front suspension rear cross member. Refer to "2WD : EXPLODED VIEW " (2WD models) or "4WD : EXPLODED VIEW " (4WD models).
- Remove oil cooler. Refer to "EXPLODED VIEW ".
- Remove A/T assembly. Refer to "2WD : EXPLODED VIEW " (2WD models) or "4WD : EXPLODED VIEW " (4WD models).
- Remove steering gear assembly. Refer to "EXPLODED VIEW ".
- Remove front final drive assembly. Refer to "EXPLODED VIEW ".
- Remove exhaust manifold. Refer to "EXPLODED VIEW ".
- Remove alternator. Refer to "EXPLODED VIEW ".
Engine Room LH
- Remove air cleaner and air duct. Refer to "EXPLODED VIEW ".
- Remove A/C compressor. Refer to "EXPLODED VIEW ".
- Disconnect fuel feed hose and EVAP hose. Refer to
"EXPLODED VIEW ".CAUTION: Fit plugs onto disconnected hoses to prevent fuel leakage.
Engine Room RH
- Remove power steering oil pump and reservoir tank. Refer to "EXPLODED VIEW ".
- Disconnect heater hose at heater core side, and fit a plug onto hose end to prevent engine coolant leakage.
- Disconnect ground cable.
- Disconnect all clips and connectors of the engine harness from vehicle side.
Removal Work
- Install alternator bracket. Refer to
"EXPLODED VIEW
".
- Temporarily tighten mounting bolts.
- Remove intake manifold. Refer to "EXPLODED VIEW ".
- Remove starter motor. Refer to "EXPLODED VIEW ".
- Install engine slingers.
Slinger bolts:
: 45.0 N.m (4.6 kg-m, 33 ft-lb)
- Lift using a hoist and secure the engine in position.
- Remove engine mounting bracket (LH, RH) and engine mounting insulator (LH, RH). Refer to "EXPLODED VIEW ".
- Remove the engine from the vehicle, avoid interference with the vehicle body.