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Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2011 Nissan Armada. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Do not use NISSAN Rubber Grease (KRE00 00010, KRE00 00010 01) when assembling.
  1. Install the bleed valve and cap.
  2. Apply Molykote M-77 grease to new piston seals and insert seals into grooves on cylinder body.
    CAUTION: Do not reuse piston seals.
    Fig 1: Inserting Seals Into Grooves On Cylinder Body
    G04899255Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Apply Molykote M-77 grease to piston boots. Cover the piston ends with piston boots, and then install cylinder side lip on piston boots securely into the grooves on cylinder body.
    CAUTION: Do not reuse piston boots.
    Fig 2: Installing Cylinder Side Lip On Piston Boots Into Grooves On Cylinder Body
    G04876684Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Apply clean brake fluid to pistons, then install pistons into cylinder body and insert piston boot side lip into groove of pistons as shown in the figure.
    CAUTION: Press the pistons evenly to prevent damage to cylinder wall.
    Fig 3: Inserting Piston Boot Side Lip Into Groove Of Pistons
    G06580787Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Insert into cylinder body by hand and insert piston boot piston-side lip into piston groove.
    CAUTION: Press pistons evenly and vary the pressing point to prevent cylinder inner wall from being rubbed.
  6. Apply rubber grease and install new sliding pins, bushing and sliding pin boots to torque member.
  7. Install cylinder body. Tighten sliding pin bolts to the specified torque.
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