Function Confirmation Procedure
- SET IN SELF-DIAGNOSIS MODE
- Turn ignition switch ON.
- Set in self-diagnosis mode as follows. Within 10 seconds after starting engine (ignition switch is turned ON.), press OFF switch for at least 5 seconds.NOTE:
- If battery voltage drops below 12 V during diagnosis STEP-3, door motor speed becomes slower and as a result, the system may generate an error even when operation is normal. To avoid this, start engine before performing this diagnosis.
- Former STEP-1 (LEDs and display screen are checked) does not exist in this self-diagnosis function.
>> GO TO 2.
- STEP-2: SENSOR CIRCUITS ARE CHECKED FOR OPEN OR SHORT CIRCUIT
Does code No. 20 appear on the display?
YES: GO TO 3.
NO: GO TO 13.
- CHECK TO ADVANCE SELF-DIAGNOSIS STEP-3
Press temperature control (UP) switch (driver side).
Advance to self-diagnosis STEP-3?
YES: GO TO 4.
No: Replace Multifunction switch. (Temperature control switch is malfunctioning.)
- CHECK TO RETURN SELF-DIAGNOSIS STEP-2
Press temperature control (DOWN) switch (driver side).
Return to self-diagnosis STEP-2?
YES: GO TO 5.
No: Malfunctioning multifunction switch or unified meter and A/C amp. Refer to "SELF-DIAGNOSIS ".
- STEP-3: MODE DOOR AND INTAKE DOOR POSITIONS ARE CHECKED
Press temperature control (UP) switch (driver side).
Does code No. 30 appear on the display?
YES: GO TO 6.
NO: GO TO 14.
- STEP-4: OPERATION OF EACH DOOR MOTOR IS CHECKED
- Press temperature control (UP) switch (driver side).
- Press (DEF) switch. Code No. of each door motor test is indicated on the display.
>> GO TO 7.
- CHECK ACTUATORS
Refer to the following chart and check discharge air flow, air temperature, blower motor duty ratio and compressor operation.
CODE CHARTCode No. 41 42 43 44 45 46 Mode door position VENT B/L 1 B/L 2 FOOT(1) D/F DEF Upper ventilator door position OPEN SHUT SHUT SHUT SHUT SHUT Intake door position REC REC 20% FRE FRE FRE FRE Air mix door position FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT Blower motor duty ratio 37% 91% 65% 65% 65% 91% Compressor ON ON OFF OFF ON ON Electronic control valve (ECV) duty ratio 100% 100% 0% 0% 50% 100% Checks must be made visually, by listening the sound, or by touching air outlets with hand, etc. for improper operation. (1) FOOT position during automatic control. Refer to "AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER ". OK or NG
OK: GO TO 8.
NG:
- Air outlet does not change.
Go to Mode Door Motor Circuit. Refer to "MODE DOOR MOTOR CIRCUIT ".
- Upper ventilator outlet does not change.
Go to Upper Ventilator Door Motor Circuit. Refer to "UPPER VENTILATOR DOOR MOTOR CIRCUIT ".
- Intake door does not change.
Go to Intake Door Motor Circuit. Refer to "INTAKE DOOR MOTOR CIRCUIT ".
- Discharge air temperature does not change.
Go to Air Mix Door Motor Circuit. Refer to "AIR MIX DOOR MOTOR CIRCUIT ".
- Blower motor operation is malfunctioning.
Go to Blower Motor Circuit. Refer to "BLOWER MOTOR CIRCUIT ".
- Magnet clutch does not engage.
Go to Magnet Clutch Circuit. Refer to "MAGNET CLUTCH CIRCUIT ".
- Air outlet does not change.
- STEP-5: TEMPERATURE OF EACH SENSOR IS CHECKED
- Press temperature control (UP) switch (driver side).
- Code No. 51 appears on the display.
>> GO TO 9.
- CHECK AMBIENT SENSOR
Press (DEF) switch one time. Temperature detected by ambient sensor is indicated on the display.
NOTE: If the temperature indicated on the display greatly differs from the actual temperature, check sensor circuit first, and then check sensor.OK or NG
OK: GO TO 10.
NG: GO TO Ambient Sensor Circuit. Refer to "AMBIENT SENSOR CIRCUIT ".
- CHECK IN-VEHICLE SENSOR
Press (DEF) switch for the second time. Temperature detected by in-vehicle sensor is indicated on the display.
NOTE: If the temperature indicated on the display greatly differs from the actual temperature, check sensor circuit first, and then check sensor.OK or NG
OK: GO TO 11.
NG: GO TO In-vehicle Sensor Circuit. Refer to "IN-VEHICLE SENSOR CIRCUIT ".
- CHECK INTAKE SENSOR
Press (DEF) switch for the third time. Temperature detected by intake sensor is indicated on the display.
NOTE: If the temperature indicated on the display greatly differs from the actual temperature, check sensor circuit first, and then check sensor.OK or NG
OK: GO TO 12.
NG: GO TO Intake Sensor Circuit. Refer to "INTAKE SENSOR CIRCUIT ".
- CHECK CAN COMMUNICATION ERROR
- Press intake switch.
- CAN communication error between each unit that uses the unified meter and A/C amp. can be detected as self-diagnosis results. (If plural errors occur, the display of each error will blink twice for 0 - 5 second intervals.)
OK or NG
OK:
- Turn ignition switch OFF or AUTO switch ON.
- INSPECTION END
NG: GO TO CAN communication. Refer to "DTC [U1000] CAN COMMUNICATION CIRCUIT ".
- Unified meter and A/C amp. - AV control unit or NAVI control unit
- CHECK MALFUNCTIONING SENSOR AND DOOR MOTOR
Refer to the following chart for malfunctioning code No.
(If two or more sensors and door motors malfunction, corresponding code Nos. indicates 1 second each.)
(If two door motors malfunction, corresponding code Nos. indicates 0.5 second each.)
*1: Perform self-diagnosis STEP-2 under sunshine.
When performing indoors, aim a light (more than 60 W) at sunload sensor, otherwise code No. 25 will indicate despite that sunload sensor is functioning properly.
CODE CHARTCode No. Malfunctioning sensor and door motor (Including circuits) Reference page 21 / -21 Ambient sensor DIAGNOSIS PROCEDURE FOR AMBIENT SENSOR 22 / -22 In-vehicle sensor DIAGNOSIS PROCEDURE FOR IN-VEHICLE SENSOR 24 / -24 Intake sensor DIAGNOSIS PROCEDURE FOR INTAKE SENSOR 25 / -25 Sunload sensor*1 DIAGNOSIS PROCEDURE FOR SUNLOAD SENSOR 26 / -26 Air mix door motor PBR (Driver side) DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR PBR 27 / -27 Air mix door motor PBR (Passenger side) >> INSPECTION END
- CHECK MALFUNCTIONING DOOR MOTOR POSITION SWITCH
Door motor PBR is malfunctioning.
CODE CHARTCode No.(1)(2)(3) Door position Reference page 31 VENT (Driver side) Mode door motor DIAGNOSIS PROCEDURE FOR MODE DOOR MOTOR 32 DEF (Driver side) 33 VENT (Passenger side) 34 DEF (Passenger side) 35 UPPER VENT (Open) Upper ventilator door motor DIAGNOSIS PROCEDURE FOR UPPER VENTILATOR DOOR MOTOR 36 UPPER VENT (Shut) 37 FRE Intake door motor DIAGNOSIS PROCEDURE FOR INTAKE DOOR MOTOR 38 20% FRE 39 REC (If two or more door motors malfunction, corresponding code Nos. indicates 1 second each.) (1) If mode door motor (driver and passenger side) harness connector is disconnected, the following display pattern will appear. 31→32→33→34→Return to 31 (2) If upper ventilator door motor harness connector is disconnected, the following display pattern will appear. 35→36→Return to 35 (3) If intake door motor harness connector is disconnected, the following display pattern will appear. 37→38→39→Return to 37 >> INSPECTION END