Section 8 (Engine Cooling System (1GR-FE)): Radiator: Installation

WARNING: This page is about a different car, the 2008 Toyota Tundra. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL RADIATOR ASSEMBLY
1. Set the radiator bracket hooks to the radiator support holes.
2. Install the radiator with the 4 bolts.
  Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
  
  Fig 1: Identifying Radiator Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SIDE DEFLECTOR RH
1. Install the deflector with the 6 clips.
  
  Fig 2: Identifying Radiator Side Deflector RH Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SIDE DEFLECTOR LH
1. Install the deflector with the 6 clips.
2. Install the wire harness clamp.
INSTALL FAN SHROUD
1. Install the fan pulley to the water pump.
2. Place the shroud together with the coupling fan between the radiator and engine.
  NOTE: Be careful not to damage the radiator core.
3. Install the fluid coupling fan to the water pump with the 4 nuts. Tighten the nuts as much as possible by hand.
4. Attach the shroud's claws to the radiator as shown in the illustration.
5. Install the shroud with the 2 bolts.
  Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf)
6. Connect the reservoir hose to the radiator tank upper.
7. Install the fan and generator V-belt (See INSTALLATION ).
8. Tighten the 4 nuts of the fluid coupling fan.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
CONNECT RADIATOR HOSE INLET
CONNECT RADIATOR HOSE OUTLET
ADD ENGINE COOLANT (see REPLACEMENT )
INSPECT FOR COOLANT LEAK (see ON-VEHICLE INSPECTION )
INSTALL V-BANK COVER (See INSTALLATION )
INSTALL NO. 1 ENGINE UNDER COVER (See INSTALLATION )