Section 8 (Engine Cooling System (1GR-FE)): Radiator: Disassembly

WARNING: This page is about a different car, the 2008 Toyota Tundra. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE RADIATOR BRACKET SUB-ASSEMBLY
1. Remove the 4 bolts and 2 brackets.
Fig 1: Identifying Radiator Brackets Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR DRAIN COCK PLUG
1. Remove the drain cock plug.
2. Remove the O-ring.
ASSEMBLE SST
1. Install the claw to part A of the overhaul handle as shown in the illustration.
  SST 09230-01010
  
  Fig 2: Installing Claw To Part A Of Overhaul Handle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.
  Dimension B: 0.2 to 0.3 mm (0.00787 to 0.0118 in.)
UNCAULK LOCK PLATE
1. Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.
  SST 09230-01010
  
  Fig 3: Uncaulk Lock Plate Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR TANK
1. Lightly tap the bracket of the radiator (or inlet or outlet port) with a plastic-faced hammer and remove the tank.
2. Remove the O-ring.