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Section 25 (Charging System (1GR-FE)): Generator: Installation

WARNING: This page is about a different car, the 2008 Toyota Tundra. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the generator with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 1: Identifying Generator Bolts
      G05158189Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the wire harness clamp bracket with the bolt.

      Torque: 8.2 N*m (84 kgf*cm, 73 in.*lbf) 

    3. Install the wire harness clamp to the bracket.
    4. Fig 2: Identifying Wire Harness Clamp Bracket Bolt
      G05158188Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the generator wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    6. Install the terminal cap.
    7. Connect the generator connector.
    8. Install the wire harness clamp bracket with the nut.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 3: Identifying Wire Harness Clamp Bracket Nut
      G05158187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FAN AND GENERATOR V BELT  (See INSTALLATION )
  3. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  4. INSTALL V-BANK COVER  (See INSTALLATION )
  5. INSTALL BATTERY 
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: Some systems need to be initialized after the cable is reconnected (see INITIALIZATION ).