Fuel Pump: Disassembly

WARNING: This page is about a different car, the 2008 Toyota Tundra. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE FUEL SENDER GAUGE
1. Disconnect the fuel sender gauge connector.
  
  Fig 1: Locating Fuel Sender Gauge Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Press down on the sender gauge claw labeled A. Then slide the sender gauge upward to remove it.
  
  Fig 2: Pressing Down On Sender Gauge Claw Labeled A
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SUB TANK SUB-ASSEMBLY
1. Disconnect the fuel pump connector.
  
  Fig 3: Locating Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a small screwdriver, detach the claw on the end of the tube from the claw hole. Disconnect the tube from the 2 clamps.
  HINT:
  
  The O-ring is installed firmly between the jet pump and sub tank. Therefore, the jet pump and sub tank should be removed carefully using a screwdriver that has its tip taped.
  
  Fig 4: Detaching Claw On End Of Tube From Claw Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Disconnect the fuel tube.
  
  Fig 5: Locating Fuel Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a screwdriver, detach the 3 claws from the claw holes.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 6: Identifying Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a screwdriver, detach the 2 claws from the claw holes and remove the sub tank.
  NOTE: Do not damage the fuel sub tank.
  
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 7: Locating Sub Tank Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PUMP
1. Using a screwdriver, detach the 5 claws from the claw holes and disconnect the fuel pump from the suction plate with filter.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 8: Locating Fuel Pump Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the fuel pump harness.
  
  Fig 9: Locating Fuel Pump Harness
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the O-ring and spacer from the fuel pump.
  
  Fig 10: Identifying Fuel Pump O-Ring And Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002