Intake Manifold: Removal

WARNING: This page is about a different car, the 2008 Toyota Tundra. However, it is still accessible from the selected car via links, so may be relevant.

DISCHARGE FUEL SYSTEM PRESSURE (See REMOVAL )
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTE:
- After the ignition switch is turned OFF, the navigation system requires approximately 90 seconds to record various types of memory and setting. As a result, after turning the ignition switch OFF, wait 90 seconds or more before disconnecting the cable from the negative (-) battery terminal
- Some systems need to be initialized after the cable is reconnected (see INITIALIZATION ).
REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY
1. For the front wiper motor and link, refer to the following procedures (see REMOVAL ).
REMOVE FRONT COWL TOP OUTER PANEL SUB-ASSEMBLY
1. Disconnect the 2 washer hoses.
2. Remove the 7 bolts and outer panel.
  
  Fig 1: Identifying Bolts On Outer Panel
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 ENGINE UNDER COVER (See REPLACEMENT )
DRAIN ENGINE COOLANT (See REPLACEMENT )
REMOVE THROTTLE BODY COVER SUB-ASSEMBLY
1. Remove the 2 cap nuts and throttle body cover.
  
  Fig 2: Identifying Cap Nuts And Throttle Body Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts and 2 throttle body cover brackets from the intake manifold.
Fig 3: Identifying Throttle Body Cover Brackets From Intake Manifold
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE AIR CLEANER HOSE ASSEMBLY (see REMOVAL )
REMOVE VACUUM HOSE ASSEMBLY
1. Remove the bolt and disconnect the vacuum hose assembly.
  
  Fig 4: Identifying Vacuum Hose Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 WATER BYPASS PIPE
1. Disconnect the 2 water hoses from the No. 2 water by-pass pipe.
  
  Fig 5: Identifying Water Hoses From No. 2 Water By-Pass Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts.
3. Remove No. 2 water by-pass pipe together with the water hose.
Fig 6: Identifying No. 2 Water By-Pass Pipe Together With Water Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT FUEL RETURN TUBE (See REMOVAL )
DISCONNECT FUEL MAIN TUBE (See REMOVAL )
REMOVE INTAKE MANIFOLD ASSEMBLY
1. Disconnect the throttle position sensor and control motor connector.
2. Disconnect the 2 water by-pass hoses from the throttle body.
  
  Fig 7: Identifying Water By-Pass Hoses From Throttle Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Disconnect the No. 1 ventilation hose from the ventilation valve on the LH cylinder head.
  
  Fig 8: Identifying No. 1 Ventilation Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Disconnect the purge VSV connector.
5. Disconnect the purge line hose from the purge VSV.
6. Disconnect the VSV connector.
  
  Fig 10: Identifying VSV Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Disconnect the 2 wire clamps from the wire bracket and engine hanger.
8. Remove the bolt and wire bracket from the intake manifold.
  
  Fig 11: Identifying Wire Bracket From Intake Manifold
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Disconnect the 2 wire clamps from the wire clamp bracket on the RH delivery pipe.
10. Disconnect the 8 injector connectors.
11. Remove the 2 bolts and disconnect the engine wire protector.
  
  Fig 13: Identifying Engine Wire Protector And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. Remove the 6 bolts, 4 nuts, intake manifold and 2 gaskets.
  
  Fig 14: Identifying Intake Manifold Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE THROTTLE BODY ASSEMBLY
1. Remove the nut, 3 bolts, throttle body and gasket.
REMOVE NO. 1 VENTILATION HOSE
REMOVE PURGE VSV
1. Disconnect the purge line hose from the intake manifold.
2. Remove the bolt and purge VSV.
REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS) (see REMOVAL )
REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY (See REMOVAL )

Fig 16: Identifying Purge Line Hose From Intake Manifold
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002