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Home >> Infiniti >> 2008 >> FX45 >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Assembly >> Disassembly and Assembly >> Disassembly >> Front Case and Rear Case

Front Case and Rear Case

  1. Remove drain plug and filler plug.
  2. Remove mainshaft oil seal from front case, using a flat-bladed screwdriver.
    CAUTION: Be careful not to damage the front case and mainshaft.
    Fig 1: Removing Mainshaft Oil Seal From Front Case
    G05225353Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Remove front oil seal from front case, using a flat-bladed screwdriver.
    CAUTION: Be careful not to damage the front case and front drive shaft.
    Fig 2: Removing Front Oil Seal From Front Case
    G05225354Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Remove self-lock nut.
  5. Put a matching mark on the end of mainshaft. The mark should be in line with the mark on the companion flange.
    CAUTION: For matching mark, use paint. Do not damage mainshaft.
    Fig 3: Identifying Matching Mark On End Of Mainshaft
    G05225344Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Remove companion flange, using a puller.
    CAUTION: Be careful not to damage the companion flange.
    Fig 4: Removing Companion Flange
    G05225356Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove rear oil seal from rear case, using a puller.

    Tool number : KV381054S0 (J-34286) 

    CAUTION: Be careful not to damage the rear case.
    Fig 5: Removing Rear Oil Seal From Rear Case
    G05225357Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Remove spacer from mainshaft.
    Fig 6: Identifying Spacer From Mainshaft
    G05225358Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Remove front case and rear case fixing bolts, then remove harness bracket.
    Fig 7: Identifying Front Case And Rear Case Fixing Bolts
    G05225359Courtesy of NISSAN MOTOR CO., U.S.A.
    BOLT SPECIFICATION CHART

    Bolts symbol Quantity Bolt length " " mm (in)
    A 11 42 (1.65)
    B 1 162 (6.38)
    C 1 97 (3.82)
    TORX bolts 1 40 (1.57)
  10. Separate front case and rear case. Then, remove front case by levering it up with a tire lever or the like.
    CAUTION: Be careful not to damage the mating surface.
    Fig 8: Removing Front Case By Levering
    G05225360Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Remove snap ring from front case.
    Fig 9: Identifying Snap Ring From Front Case
    G05225361Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Remove mainshaft bearing from front case, using a drift.

    Tool number : KV38100300 (J-25523) 

    Fig 10: Removing Mainshaft Bearing From Front Case
    G05225362Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Remove drive chain and front drive shaft while tapping front drive shaft with plastic hammer.
    CAUTION: Be careful not to tap drive chain.
    Fig 11: Tapping Front Drive Shaft
    G05225363Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Remove oil gutter from rear case.
    Fig 12: Identifying Oil Gutter From Rear Case
    G05225364Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Remove oil cover bolt and sensor fixing bolt from rear case. And then, remove oil cover.
    Fig 13: Locating Oil Cover Bolt And Sensor Fixing Bolt
    G05225365Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Remove retainer from transfer assembly harness connector.
  17. Fig 14: Identifying Retainer From Transfer Assembly Harness Connector
    G05225366Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Remove transfer assembly harness connector from rear case.
  19. Remove O-ring from transfer assembly harness connector.
  20. Remove mainshaft assembly from rear case, using a drift.

    Tool number : ST33052000 ( - ) 

    Fig 15: Removing Mainshaft Assembly From Rear Case
    G05225367Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Remove snap ring from rear case.
    Fig 16: Identifying Snap Ring From Rear Case
    G05225368Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Remove rear bearing from rear case, using a drift.

    Tool number 

    A: ST30611000 (J-25742-1) 

    B: ST35321000 ( - ) 

    Fig 17: Removing Rear Bearing From Rear Case
    G05225369Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Remove baffle plate from rear case.
  24. Fig 18: Removing Baffle Plate From Rear Case
    G05225370Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Remove breather tube from rear case.