LEMON Manuals: Even more car manuals for everyone
Home >> Infiniti >> 2007 >> FX45 >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Assembly >> Assembly (1)

Assembly (1)

  1. As shown in the figure, use a drift [commercial service tool: 22 mm (0.87 in) dia.] to drive manual shaft oil seals into the transmission case until it is flush.
    CAUTION:
    • Do not reuse manual shaft oil seals.
    • Apply ATF to manual shaft oil seals.
      • Fig 1: Identifying Manual Shaft Oil Seals
      G04876150Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install detent spring and spacer in transmission case, and then tighten detent spring and spacer mounting bolt to the specified torque. Refer to "COMPONENTS ".
    Fig 2: Identifying Detent Spring And Spacer
    G04876082Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install manual shaft to transmission case.
    Fig 3: Identifying Manual Shaft
    G04876080Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install parking rod to manual plate.
    Fig 4: Identifying Parking Rod
    G04876153Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install manual plate (with parking rod) to manual shaft.
    Fig 5: Identifying Manual Plate
    G04876078Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install retaining pin into the manual plate and manual shaft.
    1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the manual plate.
    CAUTION:
    • Do not reuse retaining pin.
    • Drive retaining pin to 2 ± 0.5 mm (0.08 ± 0.020 in) over the manual plate.
      • Fig 6: Identifying Retaining Pin Into Manual Plate
      G04901316Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install retaining pin into the transmission case and manual shaft.
    1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the transmission case.
    CAUTION:
    • Do not reuse retaining pin.
    • Drive retaining pin to 5 ± 1 mm (0.20 ± 0.04 in) over the transmission case.
      • Fig 7: Identifying Retaining Pin In Transmission Case And Manual Shaft
      G04876156Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install O-rings to servo assembly.
    CAUTION:
    • Do not reuse O-rings.
    • Apply petroleum jelly to O-rings.
      • Fig 8: Identifying O-Rings To Servo Assembly
      G04876086Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install return spring to servo assembly.
    Fig 9: Identifying Return Spring
    G04876085Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install servo assembly in transmission case.
    Fig 10: Identifying Servo Assembly In Transmission Case
    G04876084Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Using pair of snap ring pliers, install snap ring to transmission case.
    Fig 11: Install Snap Ring
    G04876083Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install D-rings in reverse brake piston.
    CAUTION:
    • Do not reuse D-rings.
    • Apply ATF to D-rings.
      • Fig 12: Identifying D-Rings
      G04901235Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install reverse brake piston in transmission case.
    Fig 13: Identifying Reverse Brake Piston
    G04876162Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install needle bearing to drum support edge surface.
    CAUTION:
  15. Install seal rings to drum support.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
      • Fig 15: Identifying Seal Rings
      G04876072Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install spring retainer and return spring in transmission case.
    Fig 16: Identifying Spring Retainer And Return Spring
    G04876071Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
    CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
    Fig 17: Identifying Snap Ring (Fixing Spring Retainer) In Transmission Case
    G04876166Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install reverse brake drive plates, driven plates and dish plates in transmission case.
    CAUTION: Take care with order of plates.
    • VQ35DE models 
    Fig 18: Identifying Reverse Brake Retaining Plate And Dish Plate In Transmission Case
    G05218428Courtesy of NISSAN MOTOR CO., U.S.A.
    • VK45DE models 
    • Snap ring (1)
    • Retaining plate (2)
    • Drive plate (3)
    • Driven plate (4)
    • Dish plate (5)
    • Drive plate/Driven plate: 6/6
    Fig 19: Identifying Reverse Brake Drive Plates And Dish Plates In Transmission Case
    G04898282Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Assemble N-spring.
  20. Install reverse brake retaining plate in transmission case.
    Fig 20: Identifying N-Spring
    G04876168Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install snap ring in transmission case.
    Fig 21: Identifying Snap Ring In Transmission Case
    G04876169Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate. Refer to "Parts Information" for retaining plate.

    Specified clearance "A" 

    Standard : 0.7 - 1.1 mm (0.028 - 0.043 in) 

    Fig 22: Identifying Clearance Between Retaining Plate And Snap Ring
    G04876170Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install needle bearing to transmission case.
    CAUTION:
  24. Install revolution sensor to transmission case, and then tighten revolution sensor mounting bolt to the specified torque. Refer to "COMPONENTS ".
    CAUTION:
    • Do not subject it to impact by dropping or hitting it.
    • Do not disassemble.
    • Do not allow metal filings, etc. to get on the sensor's front edge magnetic area.
    • Do not place in an area affected by magnetism.
      Fig 24: Identifying Revolution Sensor
      G04876066Courtesy of NISSAN MOTOR CO., U.S.A.
  25. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD models) or adapter case (AWD models) until it is flush.
    CAUTION:
    • Do not reuse rear oil seal.
    • Apply ATF to rear oil seal.
      • Fig 25: Installing Drift To Drive Rear Oil Seal Into Rear Extension
      G05218435Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install return spring to parking pawl.
    • VQ35DE models 
      • Fig 26: Identifying Return Spring To Parking Pawl
      G05218198Courtesy of NISSAN MOTOR CO., U.S.A.
    • VK45DE models 
    • Return spring (1)
    • Parking pawl (2)
      • Fig 27: Identifying Return Spring And Parking Pawl
      G04875965Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install parking pawl (with return spring) and pawl shaft to rear extension (2WD models) or adapter case (AWD models).
    Fig 28: Identifying Parking Pawl And Pawl Shaft
    G04875964Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Install parking actuator support to rear extension (2WD models) or adapter case (AWD models).
    Fig 29: Identifying Parking Actuator Support
    G04875963Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Install needle bearing to rear extension (2WD models) or adapter case (AWD models).
    CAUTION:
  30. Install seal rings to output shaft.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
      • Fig 31: Identifying Seal Rings On Output Shaft
      G04875961Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Install parking gear to output shaft.
    Fig 32: Identifying Parking Gear And Output Shaft
    G04875960Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    Fig 33: Identifying Output Shaft In Transmission Case
    G04876062Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Install bearing race to output shaft.
    Fig 34: Identifying Bearing Race In Output Shaft
    G04875958Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Install rear extension assembly (2WD models) or adapter case assembly (AWD models) according to the following procedures.
    1. 2WD models 
      1. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to rear extension assembly as shown in the figure.
        CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces.
        Fig 35: Applying Recommended Sealant To Rear Extension Assembly
        G04875978Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Install rear extension assembly to transmission case.
        CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
        Fig 36: Identifying Rear Extension Assembly
        G04876060Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Tighten rear extension assembly mounting bolts to specified torque. Refer to "COMPONENTS ".
        CAUTION: Do not reuse self-sealing bolts.
        Fig 37: Locating Bolts For Rear Extension Assembly And Transmission Case
        G04875955Courtesy of NISSAN MOTOR CO., U.S.A.
    2. AWD models 
    1. Install gasket onto transmission case.
      CAUTION:
      • Do not reuse gasket.
      • Completely remove all moisture, oil and old gasket, etc. from the transmission case and adapter case assembly mounting surfaces.
      Fig 38: Identifying Gasket Onto Transmission Case
      G04901220Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install adapter case assembly to transmission case.
      CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
      Fig 39: Identifying Adapter Case Assembly To Transmission Case
      G04898168Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Tighten adapter case assembly mounting bolts (1) to specified torque. [With bracket (2).] Refer to "COMPONENTS ".

      ←: Bolt (10)

      CAUTION: Do not reuse self-sealing bolts (3).

      Refer to GI information to mark sure icons (symbol marks) in the figure. Refer to "COMPONENTS ".

      Fig 40: Locating Bolts And Transmission Case Assembly
      G05218310Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Install needle bearing in drum support.
    CAUTION:
  36. Install direct clutch assembly in reverse brake.
    CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.
    Fig 42: Identifying Direct Clutch Assembly
    G04876040Courtesy of NISSAN MOTOR CO., U.S.A.
  37. Install high and low reverse clutch assembly in direct clutch.
    Fig 43: Identifying High And Low Reverse Clutch Assembly
    G04876039Courtesy of NISSAN MOTOR CO., U.S.A.
  38. Using a flat-bladed screwdriver, align drive plate.
    Fig 44: Identifying Drive Plate
    G04876188Courtesy of NISSAN MOTOR CO., U.S.A.
  39. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
    Fig 45: Identifying High And Low Reverse Clutch Hub
    G04876038Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Check that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.
    Fig 46: Identifying Portion Of High And Low Reverse Clutch Drum
    G04876190Courtesy of NISSAN MOTOR CO., U.S.A.
  40. Install needle bearing in rear carrier assembly.
    CAUTION:
  41. Install bearing race in rear carrier assembly.
    CAUTION: Apply petroleum jelly to bearing race.
    Fig 48: Identifying Bearing Race In Rear Carrier Assembly
    G04876036Courtesy of NISSAN MOTOR CO., U.S.A.
  42. Install rear carrier assembly in direct clutch drum.
    Fig 49: Identifying Rear Carrier Assembly
    G04876193Courtesy of NISSAN MOTOR CO., U.S.A.
  43. Install needle bearing (rear side) to mid carrier assembly.
    CAUTION:
  44. Install needle bearing (front side) to mid carrier assembly.
    CAUTION:
  45. Install mid carrier assembly in rear carrier assembly.
    Fig 52: Identifying Mid Carrier Assembly In Rear Carrier Assembly
    G04876032Courtesy of NISSAN MOTOR CO., U.S.A.
  46. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
    Fig 53: Identifying Front Carrier Assembly And Input Clutch Assembly
    G04876028Courtesy of NISSAN MOTOR CO., U.S.A.
  47. Install seal rings in input clutch assembly.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
      • Fig 54: Identifying Seal Rings In Input Clutch Assembly
      G04876027Courtesy of NISSAN MOTOR CO., U.S.A.
  48. Install band servo anchor end pin and lock nut in transmission case.
    CAUTION: Do not reuse band servo anchor end pin.
    Fig 55: Identifying Band Servo Anchor End Pin And Lock Nut In Transmission Case
    G04876029Courtesy of NISSAN MOTOR CO., U.S.A.
  49. Install brake band in transmission case.
    CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side.
    Fig 56: Identifying Brake Band In Transmission Case
    G04876200Courtesy of NISSAN MOTOR CO., U.S.A.
  50. Install front sun gear to front carrier assembly.
    CAUTION: Apply ATF to front sun gear bearing and 3rd one-way clutch end bearing.
    Fig 57: Identifying Front Sun Gear Assembly
    G04876026Courtesy of NISSAN MOTOR CO., U.S.A.
  51. Install needle bearing to front sun gear.
    CAUTION:
  52. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
    Fig 59: Identifying Brake Band
    G04876203Courtesy of NISSAN MOTOR CO., U.S.A.
  53. Adjust brake band.
    1. Loosen lock nut.
    2. Tighten band servo anchor end pin to the specified torque.

      : 5.0 N.m (0.51 kg-m, 44 in-lb) 

    3. Back of band servo anchor end pin three turns.
    4. Holding band servo anchor end pin, tighten lock nut to the specified torque. Refer to "COMPONENTS ".
    Fig 60: Identifying Brake Band In Transmission Case
    G04876200Courtesy of NISSAN MOTOR CO., U.S.A.
scientia non olet · About LEMON Manuals