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Home >> Infiniti >> 2006 >> FX35 RWD >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Front Final Drive >> Front Final Drive Assembly >> Disassembly and Assembly >> Disassembly >> Differential Assembly

Differential Assembly

  1. Drain gear oil.
  2. Remove carrier cover mounting bolts.
  3. Remove carrier cover to insert the seal cutter between gear carrier and carrier cover.

    Tool number A: KV10111100 (J-37228) 

    CAUTION:
    • Be careful not to damage the mating surface.
    • Do not insert flat-bladed screwdriver, this way damage the mating surface.
      Fig 1: Identifying Carrier Cover
      G04076239Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Remove side retainer.
  5. Remove side bearing adjusting shim.
  6. Remove O-ring from side retainer.
    Fig 2: Identifying O-Ring From Side Retainer
    G04076240Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove differential case assembly from gear carrier.
    Fig 3: Identifying Differential Case Assembly From Gear Carrier
    G04076241Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Remove side oil seal (right side) from side retainer.
    Fig 4: Removing Side Oil Seal (Right Side) From Side Retainer
    G04076242Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Remove side bearing outer race with puller.

    Tool number A: KV381054S0 (J-34286) 

  10. Remove O-ring from gear carrier.
  11. Remove side oil seal (left side) from gear carrier.
    Fig 5: Identifying Side Bearing Outer Race With Puller (1 Of 2)
    G04076243Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Remove side bearing outer race with puller.

    Tool number A: KV381054S0 (J-34286) 

    Fig 6: Identifying Side Bearing Outer Race With Puller (2 Of 2)
    G04076244Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Remove side bearing inner race.

    To prevent damage to bearing, engage puller jaws in groove ( ).

    Tool number A: ST33051001 (J-22888-20) 

    B: ST33061000 (J-8107-2) 

    CAUTION:
    • To prevent damage to the side bearing and drive gear, place copper plates between these parts and vise.
    • It is not necessary to remove side bearing inner race except it is replaced.
      Fig 7: Removing Side Bearing Inner Race
      G04076245Courtesy of NISSAN MOTOR CO., U.S.A.
  14. For proper reinstallation, paint matching marks on one differential case assembly.
    CAUTION: For matching marks, use paint. Do not damage differential case and drive gear.
  15. Remove drive gear mounting bolts.
  16. Tap drive gear off differential case assembly with a soft hammer.
    CAUTION: Tap evenly all around to keep drive gear from bending.
    Fig 8: Removing Drive Gear
    G04076246Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Remove lock pin of pinion mate shaft with a punch from drive gear side.
    Fig 9: Removing Lock Pin Of Pinion Mate Shaft With Punch From Drive Gear Side
    G04076247Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Remove pinion mate shaft.
    Fig 10: Identifying Pinion Mate Shaft
    G04076248Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Turn pinion mate gear, then remove pinion mate gears, pinion mate thrust washers, side gears and side gear thrust washers from differential case.
    Fig 11: Identifying Turned Pinion Mate Gear
    G04076249Courtesy of NISSAN MOTOR CO., U.S.A.