LEMON Manuals: Even more car manuals for everyone
Home >> Infiniti >> 2004 >> I35 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle >> Repair For Component Parts >> Forward and Overrun Clutches >> Assembly

Forward and Overrun Clutches: Assembly

  1. Install D-rings and oil seals on forward clutch piston and overrun clutch piston.
    • Take care with direction of oil seal. 
    • Apply ATF to both parts. 
    Fig 1: Installing D-Rings And Oil Seals
    G00792837Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install overrun clutch piston assembly on forward clutch piston by turning it slowly.
    • Apply ATF to inner surface of forward clutch piston. 
    Fig 2: Installing Overrun Clutch Piston Assembly By Turning
    G00792838Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install forward clutch piston assembly on forward clutch drum by turning it slowly.
    • Apply ATF to inner surface of drum. 
    Fig 3: Installing Forward Clutch Piston Assembly By Turning
    G00792839Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install return spring on overrun clutch piston.
    Fig 4: Installing Return Spring On Overrun Clutch Piston
    G00792840Courtesy of NISSAN MOTOR CO., U.S.A.
    • Align the mark on spring retainer with check ball in overrun clutch piston.
    Fig 5: Aligning Mark On Spring Retainer With Check Ball
    G00792841Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Set Tool on spring retainer and install snap ring while compressing return springs.
    • Set Tool directly over return springs. 
      Fig 6: Installing Snap Ring On Overrun Clutch Piston
      G00792842Courtesy of NISSAN MOTOR CO., U.S.A.
    • Do not align snap ring gap with spring retainer stopper. 
    Fig 7: Precautions For Snap Ring Gap Aligning With Spring Retainer Stopper
    G00792843Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install drive plates, driven plates, retaining plate and dish plate for overrun clutch.
    • Take care with order of plates. 
  7. Install snap ring for overrun clutch.
    Fig 8: Installing Snap Ring For Overrun Clutch
    G00792844Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Measure clearance between overrun clutch retaining plate and snap ring.

    If not within allowable limit, select proper retaining plate.

    1. Specified clearance: Standard 0.7 - 1.1 mm (0.028 - 0.043 in) 
    2. Allowable limit 1.7 mm (0.067 in) 
    3. Overrun clutch retaining plate: Refer to SDS,  OVERRUN CLUTCH  . 
    Fig 9: Measuring Clearance Between Overrun Clutch Retaining Plate And Snap Ring
    G00792845Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install drive plates, driven plates, retaining plate and dish plate for forward clutch.
    • Take care with order of plates. 
  10. Install snap ring for forward clutch.
    Fig 10: Installing Snap Ring For Forward Clutch
    G00792846Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Measure clearance between forward clutch retaining plate and snap ring.

    If not within allowable limit, select proper retaining plate.

    1. Specified clearance: Standard 0.45 - 0.85 mm (0.0177 - 0.0335 in) 
    2. Allowable limit 1.85 mm (0.0728 in) 
    3. Forward clutch retaining plate: Refer to SDS,  FORWARD CLUTCH  . 
    Fig 11: Measuring Clearance Between Forward Clutch Retaining Plate And Snap Ring
    G00792847Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Check operation of forward clutch.

    Refer to "DISASSEMBLY", "Forward Clutch and Overrun Clutch" FORWARD AND OVERRUN CLUTCHES .

  13. Check operation of overrun clutch.

    Refer to "DISASSEMBLY", "Forward Clutch and Overrun Clutch" FORWARD AND OVERRUN CLUTCHES .

Fig 12: Locating Hole For Forward Clutch And Overrun Clutch Operation
G00792848Courtesy of NISSAN MOTOR CO., U.S.A.
scientia non olet · About LEMON Manuals