Diagnostic Procedure
- Shift actuator circuit
.
Refer to TRANSFER SHIFT RELAY (HIGH & LOW) and ACTUATOR & ACTUATOR POSITION SWITCH under COMPONENT INSPECTION.
OK or NG
- OK: GO TO 2.
- NG: Repair or replace transfer shift relay and actuator and actuator position switch.
- Check power source of transfer shift (HI & LOW) relay
.
- Disconnect transfer control device terminal.
- Turn ignition switch to ON (Do not start engine).
- Check voltage between transfer shift HI and LOW relay terminal 5 and body ground.
Voltage: Battery Voltage
OK or NG
- OK: GO TO 3.
- NG: Check the following
:
- Continuity between ignition switch and transfer shift HI & LOW relays
- Check ground circuit between transfer shift HI & LOW relays and body ground.
- Ignition switch and No. 3 fuse (20A)
- Check power source of transfer control device
.
- Disconnect transfer control device terminal.
- Turn ignition switch to ON. (Do not start engine.)
- Turn 4WD shift switch from 4H to 4LO (or from 4LO to 4H).
- Check voltage between transfer control device terminal 3 (or 4) and body ground.
Voltage: Battery voltage
OK or NG
- OK: GO TO 4.
- NG: Check the following
:
- Harness and connector from transfer shift HI and LOW relays to transfer control device harness terminal
- Ground circuit between transfer control device and body ground.
- Check input signal .
- Check input signal
.
With CONSULT-II
- Start engine (idling).
- Select SELF-DIAG RESULTS in Select Diag Mode.
- Read out self-diagnostic result.
OK or NG
- Check input signal
.
Without CONSULT-II
- Start engine (idling).
- Check voltage between transfer control unit harness connector terminal 4 (or 13) and body ground while 4WD shift switch is set from 4H to 4LO (or from 4LO to 4H).
- Result
OK or NG
- Check harness continuity between transfer control unit and transfer control device
.
OK or NG
- OK: GO TO 8.
- NG: Repair and replace harness connector between transfer control unit and transfer control device.
- Perform self-diagnosis again
.
After driving for a while, perform self-diagnosis again.
Refer to TROUBLE DIAGNOSIS WITHOUT CONSULT-II .
OK or NG
- OK: INSPECTION END
- NG:
- Perform transfer control unit/output signal inspection. Refer to TRANSFER CONTROL UNIT INSPECTION TABLE under TROUBLE DIAGNOSIS - GENERAL DESCRIPTION.
- If NG, recheck transfer control unit pin terminals for damage or loose connection with harness connector.