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Home >> Infiniti >> 2002 >> G20 Automatic, RE4F03W >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle Overhaul >> Repair For Component Parts >> Control Valve Assembly >> Assembly

Control Valve Assembly: Assembly

  1. Install upper, inter and lower body.
    1. Place oil circuit of upper body face up. Install steel balls in their proper positions.
      Fig 1: Installing Steel Balls In Their Proper Positions
      G03732429Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install upper separating gasket, upper inter separating gasket and upper separating plate in order shown in illustration.
      • Always use new gaskets. 
      Fig 2: Installing Upper Separating Gasket, Upper Inter Separating Gasket And Upper Separating Plate In Order
      G03732430Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install reamer bolts from bottom of upper body. Using reamer bolts as guides, install separating plate and gaskets as a seat.
      Fig 3: Installing Reamer Bolts F From Bottom Of Upper Body
      G03732431Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Install pilot filter.
      Fig 4: Installing Pilot Filter
      G03732432Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Place inter body as shown in the illustration. Install steel balls in their proper positions.
      Fig 5: Installing Steel Balls In Their Proper Positions
      G03732433Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Install inter body on upper body using reamer bolts as guides.
      • Be careful not to dislocate or drop steel balls. 
      Fig 6: Installing Inter Body On Upper Body Using Reamer Bolts F As Guides
      G03732434Courtesy of NISSAN MOTOR CO., U.S.A.
    7. Install check balls, oil cooler relief valve springs and T/C pressure holding spring in their proper positions in lower body.
      Fig 7: Installing Check Balls, Oil Cooler Relief Valve Springs And T/C Pressure Holding Spring In Their Proper Positions In Lower Body
      G03732435Courtesy of NISSAN MOTOR CO., U.S.A.
    8. Install lower separating gasket, inner separating gasket and lower separating plate in order shown in the illustration.
      Fig 8: Installing Lower Separating Gasket, Inner Separating Gasket And Lower Separating Plate In Order
      G03732436Courtesy of NISSAN MOTOR CO., U.S.A.
    9. Install bolts from bottom of lower body. Using bolt as guides, install separating plate and gaskets as a set.
    10. Install support plates on lower body.
      Fig 9: Installing Bolts E From Bottom Of Lower Body
      G03732437Courtesy of NISSAN MOTOR CO., U.S.A.
    11. Install lower body on inter body using reamer bolts as guides and tighten reamer bolts slightly.
    Fig 10: Installing Lower Body On Inter Body Using Reamer Bolts F As Guides
    G03732438Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install O-rings to solenoid valves and terminal body.
    • Apply ATF to O-rings. 
    Fig 11: Installing O-Rings To Solenoid Valves And Terminal Body
    G03732439Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install and tighten bolts.

Bolt length, number and location: 

Fig 12: Bolt Length And Number Specification Table
G03732440Courtesy of NISSAN MOTOR CO., U.S.A.
Fig 13: Identifying Bolt Length, Number And Location
G03732441Courtesy of NISSAN MOTOR CO., U.S.A.
  1. Install and tighten bolts to specified torque.
    1. : 7 - 9 N.m (0.7 - 0.9 kg.m, 61 - 78 in.lb) 
    Fig 14: Installing And Bolts B To Specified Torque
    G03732442Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install solenoid valve assembly and line pressure solenoid valve to lower body.
    Fig 15: Installing Solenoid Valve Assembly And Line Pressure Solenoid Valve To Lower Body
    G03732443Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Remove reamer bolts and set oil strainer on control valve assembly.
  4. Reinstall reamer bolts from lower body side.
    Fig 16: Reinstalling Reamer Bolts F From Lower Body Side
    G03732444Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Tighten bolts A, C, D  and to specified torque.
    1. : 7 - 9 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 
    Fig 17: Tightening Bolts A, C, D And F To Specified Torque
    G03732445Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Tighten bolts to specified torque.
    1. : 3.4 - 4.4 N.m (0.35 - 0.45 kg-m, 30.4 - 39.1 in-lb) 
    Fig 18: Tightening Bolts E To Specified Torque
    G03732446Courtesy of NISSAN MOTOR CO., U.S.A.