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Home >> Hyundai >> 2025 >> Kona SE, FWD >> Repair and Diagnosis >> Electrical >> Horns >> Front End Module And Horn >> Carrier Assembly >> Removal And Installation

Removal And Installation

CAUTION:
  • Put on gloves to prevent hand injuries.
  • When removing the front bumper beam assembly, support the carrier assembly with a lift jack and remove it.
NOTE:
  • When removing using a remover, be careful not to damage the parts.
  • Take care not to bend or scratch the trim and panels.
  1. Disconnect the battery (-) terminal.
  2. Drain the coolant.

    (Refer to Engine Mechanical System - "COOLANT " - 1.6L, or "COOLANT " - 2.0L)

  3. Recover the refrigerant with a recovery/recycling/charging station.

    (Refer to Heating, Ventilation And Air Conditioning - "REFRIGERANT RECOVERY/RECYCLING/CHARGING/VACUUM ")

  4. Remove the front bumper beam assembly.

    (Refer to Front End Module - "FRONT BUMPER BEAM ASSEMBLY ")

  5. Remove the head lamps.

    (Refer to Light & Vision System - "HEAD LAMPS ")

  6. Disconnect the fixing clip (A) on the top of the carrier assembly.

    [LH] 

    G16547743Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16547744Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the hood latch cable (A).
    G16547745Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the hood latch switch connector (A).
    G16547746Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the fixing clip (A) on the top of the radiator.
    G16547747Courtesy of HYUNDAI MOTOR AMERICA
  10. Disconnect the suction & liquid line (A), after removing the nuts.

    Tightening torque  : 19.6 - 23.5 N.m (2.0 - 2.4 kgf.m, 14.5 - 17.4 lb-ft)

    G16547748Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the overflow hose (A).
    G16547749Courtesy of HYUNDAI MOTOR AMERICA
  12. Disconnect the radiator lower hose (A).
    G16547750Courtesy of HYUNDAI MOTOR AMERICA
  13. Disconnect the intercooler outlet hose (A).
    G16547751Courtesy of HYUNDAI MOTOR AMERICA
  14. Disconnect the ATF cooler hose (A).
    G16547752Courtesy of HYUNDAI MOTOR AMERICA
  15. Disconnect the radiator upper hose (A).
    G16547753Courtesy of HYUNDAI MOTOR AMERICA
  16. Disconnect the cooling fan fixing clip (A).
    G16547754Courtesy of HYUNDAI MOTOR AMERICA
  17. Disconnect the intercooler inlet hose (A).
    G16547755Courtesy of HYUNDAI MOTOR AMERICA
  18. Disconnect the front impact sensor connector (A).

    [LH] 

    G16547756Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16547757Courtesy of HYUNDAI MOTOR AMERICA
  19. Disconnect the horn connector (A).
    G16547758Courtesy of HYUNDAI MOTOR AMERICA
  20. Disconnect the cooling fan connector (A).
    G16547759Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the carrier assembly (A) from the body, after removing the bolts.

    Tightening torque  : 7.8 - 10.8 N.m (0.8 - 1.1 kgf.m, 5.8 - 8.0 lb-ft)

    G16547760Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the stiffener assembly.

    (Refer to Front End Module - "STIFFENER ASSEMBLY ")

  23. Remove the horn.

    (Refer to Front End Module - "HORN ")

  24. Remove the condenser.

    (Refer to Heating, Ventilation And Air Conditioning - "CONDENSER ")

  25. Remove the radiator.

    (Refer to Engine Mechanical System - "RADIATOR ")

  26. Remove the hood latch.

    (Refer to Hood - "HOOD LATCH ")

  27. Install in the reverse order of removal.
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