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Home >> Hyundai >> 2023 >> Tucson Plug-In Hybrid SEL >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System (PHEV) >> Fuel Pump Motor >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Remove the fuel pump.

    (Refer to Fuel Delivery System  - "FUEL PUMP ")

  2. Disconnect the fuel sender connector (A).
    G16172647Courtesy of HYUNDAI MOTOR AMERICA
  3. Release the fixing hook (A) and then remove the fuel sender (B) in the arrow direction.
    G16172648Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the fixing pin (A) and then disconnect the fuel feed tube (B).
    G16172649Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the fuel pump motor connector (A).
    G16172650Courtesy of HYUNDAI MOTOR AMERICA
  6. Release the fixing hook (A) and then remove the head assembly (B).
    G16172651Courtesy of HYUNDAI MOTOR AMERICA
  7. Release the fixing hook (A) and then remove the reservoir cup (B).
    G16172652Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the fuel pump motor connector (A).
  9. Disconnect the ground cable (B).
    G16172653Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the fixing pin (A) and then disconnect the fuel pressure regulator (B).
    G16172654Courtesy of HYUNDAI MOTOR AMERICA
  11. Release the fixing hook and then remove the assist pump (A) in the arrow direction.
    G16172655Courtesy of HYUNDAI MOTOR AMERICA
  12. Separate the fuel pump hose (A) after releasing the clamp (B).
    G16172656Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Replace the clamp with a new one when reinstalling the clamp.
  13. Remove the pump filter & fuel pump (A) after releasing the hooks.
    G16172657Courtesy of HYUNDAI MOTOR AMERICA
    G16172658Courtesy of HYUNDAI MOTOR AMERICA
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