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Home >> Hyundai >> 2022 >> Tucson Plug-In Hybrid Limited >> Repair and Diagnosis >> Body & Frame >> Windows >> Windshield Glass (PHEV) >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Using a knife, scrape the remaining sealant around the body panel leaving about 2 mm-thick sealant (0.0079 in.) on the bonding surface. If installing a new windshield glass, make alignment marks on the windshield glass and the body.
    NOTE:
    • Be careful not to damage the painted surface of the body.

    Information 

    • If the surface is damaged, apply paint or rust inhibitor for maintenance.
  2. Clean the edges of body panel and windshield glass with alcohol. Apply glass primer to the edges of windshield glass and attach the molding onto the edges.
  3. Apply the body primer to the bonding surface of body panel.

    Information 

    • Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the windshield glass.
    • Do not apply the body primer to the glass.
    • Remove any foreign materials from the primer-covered surface.
    G16174770Courtesy of HYUNDAI MOTOR AMERICA
  4. Apply the glass primer to the outer edge of windshield glass.

    Information 

    • Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the windshield glass.
    • Do not apply the body primer to the glass.
    • Remove any foreign materials from the primer-covered surface.
    • Apply the sealant within 5 minutes of applying the primer.
    G16174771Courtesy of HYUNDAI MOTOR AMERICA
  5. Apply a bead of sealant (B) around the windshield glass (A).
    G16174772Courtesy of HYUNDAI MOTOR AMERICA
  6. Using the glass holder (A), adjust the windshield glass (B) to fit the alignment marks (C) on the body and lightly push the windshield glass to make the edges fully seated on the bonding surface of body.
    G16174773Courtesy of HYUNDAI MOTOR AMERICA
  7. Install the windshield glass side garnish (A).
    G16174774Courtesy of HYUNDAI MOTOR AMERICA
  8. Install the cowl top cover.

    (Refer to "COWL TOP COVER REPAIR PROCEDURES ")

  9. Conduct a leak testing.

    Information 

    • Do not directly spray the high-pressure water to the joint area.
    • If driving the car is inevitable, drive at a low speed for at least 8 hours.
    • Advise the driver to avoid aggressive driving or driving on rough roads for 2-3 days after installing the windshield glass.
  10. Install the inside rear view mirror assembly.

    (Refer to Mirror - "INSIDE REAR VIEW MIRROR REPAIR PROCEDURES ")

  11. Install the front pillar trim.

    (Refer to Interior Trim - "FRONT PILLAR TRIM REPAIR PROCEDURES ")