Repair Procedures: Removal

Turn OFF ignition switch and disconnect the negative (-) battery cable.

Remove the air cleaner and air duct.

Remove the air duct (A).

G14694662

Courtesy of HYUNDAI MOTOR AMERICA

Disconnect the breather hose (B) and air intake hose (C).
Remove the air cleaner assembly (D).
Tightening torque:

Hose clamp bolt (C):

2.9 - 4.9 N.m (0.3 - 0.5 kgf.m, 2.1 - 3.6 lb-ft)

Air cleaner assembly bolts (D):

3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)

G14694663

Courtesy of HYUNDAI MOTOR AMERICA

Remove the battery (+) terminal (A).
Tightening torque:

7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the battery mounting bracket (A) and the battery (B).
Tightening torque:

9.0 - 14.0 N.m (0.9 - 1.4 kgf.m, 6.6 - 10.3 Ib-ft)

Courtesy of HYUNDAI MOTOR AMERICA

Remove the ECM.

Disconnect the ECM connector (A).

Loosen the mounting bolts (B) and then removing the ECM bracket assembly.

Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

G14694666

Courtesy of HYUNDAI MOTOR AMERICA

Remove the battery tray.

Loosen the mounting bolt (A) and then removing the battery (+) terminal bracket.

Tightening torque:

8.0 - 10.0 N.m (0.8 - 1.0 kgf.m, 5.9 - 7.4 lb-ft)

G14694667

Courtesy of HYUNDAI MOTOR AMERICA

Loosen the bolts and then removing the battery tray (A).

Tightening torque:

8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft)

G14694668

Courtesy of HYUNDAI MOTOR AMERICA

Disconnect the back-up lamp switch connector (A).

Courtesy of HYUNDAI MOTOR AMERICA

Remove the control cable bracket and control cable.

Remove the snap pin (A) and then separate the select cable (B) and shift cable (C).

G14694670

Courtesy of HYUNDAI MOTOR AMERICA

Loosen the mounting bolts and then removing the control cable bracket (D).

Tightening torque:

14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)

G14694671

Courtesy of HYUNDAI MOTOR AMERICA

Loosen the ground line bolt (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the clip (A) and then separate the clutch hose (B).

Courtesy of HYUNDAI MOTOR AMERICA
Loosen the starter mounting bolts (A) and the transaxle upper mounting bolts (B).
Tightening torque:
1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
2. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
Courtesy of HYUNDAI MOTOR AMERICA
Assemble the engine support fixture (beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000).
Using the engine support fixture (A), hold the engine and transaxle assembly safely.

Courtesy of HYUNDAI MOTOR AMERICA
Remove the dust cover (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle support bracket mounting bolts (A).
Tightening torque:

88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle support bracket (A).
Tightening torque:

58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the under cover.
(Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")
Loosen the oil drain plug (A), and then drain the fluid.
Tightening torque:

58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the front drive shaft assembly.
(Refer to Driveshaft and axle - "FRONT DRIVE SHAFT ")
Loosen the roll rod bracket bolts (A), (B) and then removing the roll rod bracket (C).
Tightening torque:
1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
2. 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.1 lb-ft)
Courtesy of HYUNDAI MOTOR AMERICA
Remove the roll rod support bracket (A).
Tightening torque:

49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Loosen the bolts and then removing the exhaust manifold stay assembly (A).

Courtesy of HYUNDAI MOTOR AMERICA
Loosen the lower mounting bolts (A) and (B) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.
Tightening torque:
1. 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)
2. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
CAUTION:
- Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
Courtesy of HYUNDAI MOTOR AMERICA