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Home >> Hyundai >> 2021 >> Palisade Calligraphy, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 3 (Intake And Exhaust System) >> Intake Manifold >> Repair Procedures >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2023 Hyundai Palisade. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")

  2. Remove the air cleaner assembly.

    (Refer to Intake And Exhaust System - "AIR CLEANER ")

  3. Remove the surge tank.

    (Refer to Intake And Exhaust System - "SURGE TANK ")

  4. Remove the low pressure fuel line mounting bolts (A).
    G15476824Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the intake manifold (A).
    G15476825Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Cover the cylinder head intake port with a clean woven stuff or vinyl cover to prevent foreign materials from entering.
    • Otherwise, engine coolant may enter the intake port from the vent holes of the cylinder head causing problems in the engine combustion chambers.
  6. Install in the reverse order of removal.
    NOTE:
    • When installing, replace with a new intake manifold gasket.
    • Tighten the intake manifold bolts and nuts, in several passes as shown below.

      Tightening torque 

      Step 1: 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft)

      Step 2: 26.5 - 31.4 N.m (2.7 - 3.2 kgf.m, 19.5 - 23.1 lb.ft)

      Step 3: Repeat 2nd step twice or more.

      Fig 1: Intake Manifold Bolts And Nuts Tightening Sequence
      G15476826Courtesy of HYUNDAI MOTOR AMERICA